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00:00:03,040 --> 00:00:04,440
[Narrator] It's one of
the biggest cargo planes
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00:00:04,520 --> 00:00:07,760
in the world: The Antonov
124.
3
00:00:07,840 --> 00:00:12,040
It is capable of flying things
that no other airplane can.
4
00:00:12,120 --> 00:00:14,640
[Narrator] The cargo today is
a massive wind turbine
5
00:00:14,760 --> 00:00:16,920
headed halfway around the
world.
6
00:00:17,000 --> 00:00:18,480
[Man] 02368...
7
00:00:18,560 --> 00:00:20,480
[Narrator] On the way
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00:00:20,560 --> 00:00:22,640
this flying freight train
will encounter dangerous
storms...
9
00:00:22,760 --> 00:00:25,400
Just not so good weather
around Recife.
10
00:00:25,480 --> 00:00:27,320
It's many thunderstorms.
11
00:00:27,440 --> 00:00:29,400
[Narrator]
Treacherous crosswinds...
12
00:00:29,480 --> 00:00:31,120
And nerve-wracking delays.
13
00:00:31,200 --> 00:00:34,320
The scheduled time of
departure is in 10 minutes.
14
00:00:34,400 --> 00:00:37,200
That crane's not moveable,
so we're stuck.
15
00:00:37,280 --> 00:00:39,680
[Narrator] What counts is to
deliver the goods safely
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00:00:39,800 --> 00:00:41,280
and on time.
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00:00:49,000 --> 00:00:50,840
Make way for the heavy
lifter,
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00:00:50,960 --> 00:00:53,960
the Antonov 124,
the pride of Ukraine.
19
00:00:54,080 --> 00:00:57,880
Captain Dmitrii Antonov,
no relation, at the controls.
20
00:00:58,000 --> 00:01:00,440
I love my job,
I love this plane.
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[Narrator] He and his crew of
18
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00:01:02,080 --> 00:01:04,560
are three hours out of
home base in Kiev...
23
00:01:06,720 --> 00:01:09,880
And minutes from touchdown
at Dusseldorf, Germany.
24
00:01:11,520 --> 00:01:14,680
On the ground, a truck
convoy clears security.
25
00:01:23,080 --> 00:01:26,120
The trailers are laden with
crates the size of tool sheds
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00:01:26,240 --> 00:01:29,680
containing 95 tons of
power-generating equipment.
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00:01:33,040 --> 00:01:35,640
It's all going into
the big belly of the Antonov
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00:01:35,760 --> 00:01:40,560
for a two-day, 7,500-mile
flight to the far side of the
world...
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00:01:40,640 --> 00:01:42,640
Santiago, Chile.
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00:01:42,720 --> 00:01:45,880
[radio chatter]
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This eye-popping monster is
the world's go-to plane
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00:02:00,640 --> 00:02:02,920
for outsized commercial
cargo...
33
00:02:04,840 --> 00:02:06,440
...dwarfing onlookers
34
00:02:06,520 --> 00:02:10,160
and making even veteran
airport workers gape.
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00:02:10,280 --> 00:02:13,000
The Antonov 124 towers over
its competitors
36
00:02:13,080 --> 00:02:15,320
in the cargo market.
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00:02:15,440 --> 00:02:17,200
The tail is seven stories
high,
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00:02:17,280 --> 00:02:21,600
and wingtip to wingtip, it's
the width of a city block.
39
00:02:21,720 --> 00:02:23,440
Paul Furlonger works
out of England
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00:02:23,520 --> 00:02:25,000
for Ruslan International,
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00:02:25,080 --> 00:02:27,960
which contracts big jobs
for Antonov airlines.
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00:02:28,040 --> 00:02:30,480
It is capable
of flying things
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00:02:30,560 --> 00:02:32,640
that no other airplane can,
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00:02:32,760 --> 00:02:36,040
and that automatically
makes it unique.
45
00:02:36,120 --> 00:02:38,240
[Narrator] Today it's
a giant wind turbine,
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00:02:38,320 --> 00:02:41,400
torn to pieces during the
devastating 2010 earthquake
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00:02:41,520 --> 00:02:42,880
in Chile.
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00:02:42,960 --> 00:02:45,120
After 10 weeks of repairs
in Germany,
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00:02:45,200 --> 00:02:48,320
it's as good as new and
ready for the trip home.
50
00:02:50,640 --> 00:02:53,080
10 big crates weigh 55 tons,
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00:02:53,160 --> 00:02:55,600
and one really big crate,
the turbine's rotor,
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00:02:55,680 --> 00:02:58,000
weighs another 40.
53
00:02:58,120 --> 00:03:00,480
Everything about this job
is supersized,
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00:03:00,560 --> 00:03:02,040
including the shipping
cost...
55
00:03:02,160 --> 00:03:05,560
1.2 million
fat American dollars.
56
00:03:10,240 --> 00:03:11,560
The schedule is tight.
57
00:03:11,640 --> 00:03:12,800
It's three o'clock.
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00:03:12,880 --> 00:03:15,520
Takeoff time is at 7:00.
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00:03:17,240 --> 00:03:19,720
Vadym Konovko is
the flight manager.
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00:03:19,840 --> 00:03:22,680
Just 28 years old,
he's mister logistics,
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00:03:22,760 --> 00:03:26,320
supervising every
aspect of the job.
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00:03:26,400 --> 00:03:28,760
Right now he's going over
the details of the loading
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00:03:28,840 --> 00:03:31,720
with Dusseldorf ramp agent
Sam Dietrich.
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00:03:31,800 --> 00:03:33,440
Fueling after the load in.
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00:03:33,520 --> 00:03:34,760
[Sam] Yeah, okay.
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00:03:34,840 --> 00:03:36,680
Then we will
finish loading...
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00:03:36,760 --> 00:03:38,440
[Sam] The loading is finished
and after then we start
fueling.
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00:03:38,520 --> 00:03:40,600
Yeah, yeah.
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00:03:40,680 --> 00:03:41,920
[Narrator]
With the clock ticking,
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00:03:42,040 --> 00:03:45,360
the technical crew
starts the load in.
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00:03:45,480 --> 00:03:48,800
They have a built-in overhead
crane for the heavy lifting.
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00:03:48,920 --> 00:03:53,520
[Paul] There is one piece
which is 32 tons or
thereabouts.
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00:03:53,640 --> 00:03:56,920
That's too heavy for
the aircraft's own cranes.
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00:03:57,000 --> 00:04:01,600
And that's why we need to use
the ramp system.
75
00:04:01,680 --> 00:04:05,680
We will put a platform,
moving platform, on these rails
76
00:04:05,760 --> 00:04:08,240
and we will put
a cargo on platform.
77
00:04:08,320 --> 00:04:11,960
We will take chains
and we will winch the cargo
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00:04:12,080 --> 00:04:13,960
inside the aircraft.
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00:04:14,080 --> 00:04:16,640
[Narrator] This beast is
built like a ferry boat.
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00:04:16,720 --> 00:04:19,720
The nose and tail open wide
to allow loading and
unloading
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00:04:19,800 --> 00:04:21,720
from both ends.
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00:04:21,800 --> 00:04:25,960
The immense cargo bay can
hold 42 cars stacked on two
levels.
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00:04:28,080 --> 00:04:30,120
Built into the nose is
a hydraulic mechanism
84
00:04:30,200 --> 00:04:32,760
that lowers the big plane
for loading.
85
00:04:34,920 --> 00:04:39,160
Supervising that critical
task is loadmaster Sergii
Onopchenko.
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00:04:42,880 --> 00:04:45,000
Secure placement of the load
is crucial.
87
00:04:45,080 --> 00:04:49,200
It's all balanced like a
see-saw and chained down.
88
00:04:49,320 --> 00:04:51,720
Even a small shift could
throw the plane's center of
gravity
89
00:04:51,840 --> 00:04:54,080
out of whack,
making it tail-heavy,
90
00:04:54,200 --> 00:04:56,320
disrupting airflow
over the wings
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00:04:56,440 --> 00:04:58,960
and sending it falling
out of the sky.
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00:05:12,720 --> 00:05:15,720
[Narrator] Sergii will follow
a computer-generated loading
plan
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00:05:15,840 --> 00:05:18,080
that specifies the exact
position of each crate
94
00:05:18,160 --> 00:05:19,880
in the cargo bay...
95
00:05:21,600 --> 00:05:23,000
Starting with the biggest...
96
00:05:23,080 --> 00:05:25,800
the crate containing
the giant rotor.
97
00:05:25,880 --> 00:05:27,920
It will go in through the
nose.
98
00:05:29,400 --> 00:05:31,160
It's a job of inches.
99
00:05:31,280 --> 00:05:34,080
One slip could cause
serious damage to the cargo,
100
00:05:34,200 --> 00:05:35,760
or the plane.
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00:05:52,520 --> 00:05:55,600
The delicate process takes
60 nerve-wracking minutes
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00:05:55,720 --> 00:05:59,080
and comes off smoothly.
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00:05:59,160 --> 00:06:01,880
While the rest of his team
tears down the ramp and
rails,
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00:06:01,960 --> 00:06:04,960
Sergii makes sure the huge
crate is securely anchored.
105
00:06:09,440 --> 00:06:12,880
Now the 10 remaining crates
come aboard through the tail.
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00:06:17,360 --> 00:06:20,760
They've all been custom-made
for the Antonov's cargo bay.
107
00:06:22,280 --> 00:06:25,080
With the cargo on board,
the nose is raised...
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00:06:27,240 --> 00:06:29,560
The big doors are closed...
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00:06:32,280 --> 00:06:35,320
And the tanks are topped up
with 62 tons of jet fuel
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00:06:35,440 --> 00:06:37,640
for the first leg of the
flight.
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00:06:37,760 --> 00:06:39,400
Right on schedule,
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00:06:39,520 --> 00:06:43,000
the big wind turbine is ready
for its flight to Chile.
113
00:06:43,120 --> 00:06:46,880
Now it's over to Dmitrii
and his flight crew.
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00:06:46,960 --> 00:06:48,800
They'll have a two-day
journey
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00:06:48,880 --> 00:06:52,240
with fuel and rest stops in
Spain, the Cape Verde
islands...
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00:06:54,120 --> 00:06:58,640
...and twice more in Recife
and Rio de Janeiro, Brazil,
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00:06:58,720 --> 00:07:02,520
before finally touching down
in Santiago, Chile.
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00:07:06,040 --> 00:07:08,160
Every leg of their trip,
every stop,
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00:07:08,280 --> 00:07:12,120
has been scheduled and timed
to the minute.
120
00:07:12,200 --> 00:07:14,640
But they're all used to
the rigorous hours
121
00:07:14,720 --> 00:07:16,840
and supersized cargoes.
122
00:07:19,000 --> 00:07:21,080
Need a bunch of cars
flown somewhere?
123
00:07:21,160 --> 00:07:22,840
Or a locomotive?
124
00:07:22,920 --> 00:07:24,600
Or maybe a yacht?
125
00:07:24,720 --> 00:07:27,240
How about a plane in a plane?
126
00:07:27,320 --> 00:07:30,760
They've all flown on one of
the seven Antonovs in the
fleet.
127
00:07:30,840 --> 00:07:33,080
Every one of them is
on a tight schedule.
128
00:07:35,000 --> 00:07:36,480
Including their costly
downtime
129
00:07:36,560 --> 00:07:39,160
in the maintenance hangar
back in Kiev.
130
00:07:41,240 --> 00:07:43,640
Today maintenance chief
Sergii Piatak
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00:07:43,760 --> 00:07:46,160
supervises a c-check...
132
00:07:46,240 --> 00:07:47,680
a mandatory inspection
133
00:07:47,760 --> 00:07:50,160
after every 2,000 hours
of flight time.
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00:07:50,280 --> 00:07:53,200
Here it's life or death
for the big 124.
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00:07:56,760 --> 00:07:58,240
If it fails to pass this
test,
136
00:07:58,360 --> 00:08:01,680
it could be headed
for the scrap heap.
137
00:08:01,800 --> 00:08:03,200
The c-check is no
look-under-the-hood,
138
00:08:03,320 --> 00:08:05,760
kick-the-tires walk-around.
139
00:08:05,840 --> 00:08:08,440
It takes three weeks
and covers everything...
140
00:08:08,560 --> 00:08:11,720
engines, avionics and
airframe.
141
00:08:11,800 --> 00:08:13,120
The more rigorous d-check...
142
00:08:13,240 --> 00:08:15,040
stripping the plane
to the rivets...
143
00:08:15,160 --> 00:08:16,680
takes three months.
144
00:08:24,040 --> 00:08:27,160
[Narrator] This plane is in
its final week in the hangar.
145
00:08:27,280 --> 00:08:29,120
It still needs
a landing gear test,
146
00:08:29,200 --> 00:08:31,360
stress testing of
the wing flaps,
147
00:08:31,440 --> 00:08:34,040
and reinstallation of
two overhauled engines.
148
00:08:41,160 --> 00:08:44,960
Back in Dusseldorf, Dmitrii
does an inspection of his
own...
149
00:08:45,040 --> 00:08:46,920
the pre-flight walk-around...
150
00:08:47,040 --> 00:08:51,280
a multi-point check of flaps,
latches, lights, doors,
151
00:08:51,400 --> 00:08:52,920
and especially the big tires
152
00:08:53,040 --> 00:08:57,040
to make sure the 124
is good to go.
153
00:08:57,120 --> 00:08:59,440
Should be with no damage.
154
00:08:59,520 --> 00:09:02,440
Just sometimes checking inside
155
00:09:02,520 --> 00:09:06,240
to find probably some stones,
156
00:09:06,320 --> 00:09:08,280
something like this.
157
00:09:08,400 --> 00:09:10,880
[Narrator] Dmitrii has plenty
of technical backup.
158
00:09:11,000 --> 00:09:13,880
His crew of 18 includes
specialists in engine repair,
159
00:09:13,960 --> 00:09:17,480
avionics and a lot more.
160
00:09:17,600 --> 00:09:19,360
There are nine
technicians on aircraft,
161
00:09:19,440 --> 00:09:20,840
and each technician,
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00:09:20,920 --> 00:09:24,840
he's responsible
for his own system.
163
00:09:24,920 --> 00:09:27,080
[Narrator] Inside it looks
like a parts store.
164
00:09:27,160 --> 00:09:30,240
The bulkheads crammed
with tires, lubricants,
165
00:09:30,360 --> 00:09:34,760
and the nuts and bolts for
quick fixes on the fly.
166
00:09:34,840 --> 00:09:36,600
I can't walk across
the tarmac and say,
167
00:09:36,680 --> 00:09:42,400
"excuse me, I need a washer or
a seal for an Antonov 124".
168
00:09:42,480 --> 00:09:43,960
They'll look at me
as if I'm crazy.
169
00:09:44,080 --> 00:09:46,040
And we have spare parts.
170
00:09:46,160 --> 00:09:52,160
In case of some damage,
we can fix it, change it.
171
00:09:52,280 --> 00:09:55,880
[Narrator] But today one part
is missing...a reserator...
172
00:09:55,960 --> 00:10:00,160
a cooling component
for the 124's avionics.
173
00:10:00,240 --> 00:10:03,760
A supplier in Dusseldorf is
rushing a spare to the
airport.
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00:10:05,920 --> 00:10:07,600
40 minutes to departure,
175
00:10:07,680 --> 00:10:10,960
Dmitrii verifies the weight
of the cargo, fuel load
176
00:10:11,080 --> 00:10:13,760
and current weather
conditions.
177
00:10:13,880 --> 00:10:15,840
He's ready for takeoff.
178
00:10:15,920 --> 00:10:17,840
Well, almost.
179
00:10:19,200 --> 00:10:21,200
The reserator still
hasn't arrived,
180
00:10:21,280 --> 00:10:22,920
and they don't want
to leave without it.
181
00:10:23,000 --> 00:10:24,400
Nobody is there.
182
00:10:24,480 --> 00:10:25,960
Yeah, yeah,
I know, he's just right,
183
00:10:26,040 --> 00:10:29,000
he made a wrong turn.
184
00:10:29,120 --> 00:10:31,480
[Narrator] They need to
restock when and where they
can.
185
00:10:31,600 --> 00:10:32,920
Time is running out.
186
00:10:33,040 --> 00:10:34,440
The scheduled time
of departure
187
00:10:34,520 --> 00:10:36,520
is in 10 minutes from now.
188
00:10:39,080 --> 00:10:41,800
And we hope so.
189
00:10:45,000 --> 00:10:47,200
[Narrator] Any delay will
have a ripple effect,
190
00:10:47,280 --> 00:10:50,040
throwing the whole carefully
timed five legs of the flight
191
00:10:50,120 --> 00:10:51,840
off schedule.
192
00:10:51,920 --> 00:10:55,440
If that happens, it could
take days to sort it all
out,
193
00:10:55,520 --> 00:10:59,080
costing both Antonov airlines
and their customer in Chile
194
00:10:59,160 --> 00:11:00,680
a lot of money.
195
00:11:04,640 --> 00:11:06,280
We are almost
ready for flight,
196
00:11:06,360 --> 00:11:10,120
but we are waiting for one
spare part, spare part.
197
00:11:10,240 --> 00:11:12,640
It should be very soon here.
198
00:11:16,160 --> 00:11:18,640
[Narrator] It's a reserator,
a cooling component.
199
00:11:18,720 --> 00:11:20,840
And the delivery guy is lost.
200
00:11:20,960 --> 00:11:23,880
He couldn't find
the gate 36, you know.
201
00:11:23,960 --> 00:11:25,600
That's the problem.
202
00:11:25,680 --> 00:11:27,360
[Narrator] Less than five
minutes before departure,
203
00:11:27,440 --> 00:11:29,480
the part arrives.
204
00:11:29,560 --> 00:11:31,680
[Sam] Have a nice trip.
See you next time.
205
00:11:31,760 --> 00:11:32,920
Bye-bye.
206
00:11:38,880 --> 00:11:41,880
[Narrator] The big bird rolls
right on schedule.
207
00:11:41,960 --> 00:11:45,040
330 tons of airplane,
fuel and cargo
208
00:11:45,120 --> 00:11:48,240
is now in Dmitrii's hands.
209
00:11:48,360 --> 00:11:51,840
[Controller] Antonov 2368,
departure holding...
210
00:11:53,920 --> 00:11:55,320
[Narrator] To get it all
off the ground,
211
00:11:55,400 --> 00:11:58,120
he'll need 9,000 feet of
runway.
212
00:11:58,200 --> 00:12:00,320
The runway here is 10,000.
213
00:12:00,400 --> 00:12:02,120
It's going to be close.
214
00:12:02,200 --> 00:12:04,880
[Controller] 2368, hello.
Line up runway 05 right.
215
00:12:04,960 --> 00:12:08,000
Give me a call when you're
fully ready for departure.
216
00:12:08,080 --> 00:12:10,040
Lining up 05, right,
217
00:12:10,120 --> 00:12:12,320
I'll call you when ready, 2368.
218
00:12:16,880 --> 00:12:18,400
[Narrator] Flight engineer
Viktor Mozhaiev
219
00:12:18,480 --> 00:12:19,920
monitors the four massive
220
00:12:20,000 --> 00:12:23,800
Ivchenko-progress d-18
turbofan engines.
221
00:12:23,920 --> 00:12:25,240
They must deliver every ounce
222
00:12:25,360 --> 00:12:27,960
of their combined
200,000 pounds of thrust
223
00:12:28,080 --> 00:12:30,920
or Viktor will call a no-go.
224
00:12:31,040 --> 00:12:34,880
[Dmitrii] Tower, Antonov
2368, fully ready for
departure.
225
00:12:34,960 --> 00:12:36,840
[Controller] 2368, it's
always good to have you
here,
226
00:12:36,920 --> 00:12:38,920
you are cleared for takeoff,
goodbye.
227
00:12:42,080 --> 00:12:45,120
[Narrator] Dmitrii redlines
the engines, pops the brakes,
228
00:12:45,240 --> 00:12:47,360
and puts everything on the
line.
229
00:12:51,800 --> 00:12:54,000
It's no jackrabbit start.
230
00:12:54,120 --> 00:12:57,240
But the giant begins
accelerating down the runway.
231
00:12:59,160 --> 00:13:04,040
15 seconds in, they reach
160 miles an hour,
232
00:13:04,120 --> 00:13:06,360
and they're more than
halfway down the runway.
233
00:13:06,440 --> 00:13:08,720
It's too late to stop now.
234
00:13:13,160 --> 00:13:14,960
At 9,000 feet into the run
235
00:13:15,080 --> 00:13:18,360
they accelerate past
180 miles an hour.
236
00:13:20,040 --> 00:13:22,240
And then...
237
00:13:22,360 --> 00:13:25,280
Airborne!
238
00:13:25,400 --> 00:13:29,600
Precisely as planned with
1,000 feet of runway to
spare.
239
00:13:33,160 --> 00:13:36,360
The first leg...
Dusseldorf to Vitoria, Spain.
240
00:13:36,440 --> 00:13:38,760
Flying time,
two hours and 30 minutes
241
00:13:38,840 --> 00:13:41,640
at an altitude of 35,000
feet.
242
00:13:45,640 --> 00:13:49,240
Dmitrii Antonov is a former
military and test pilot.
243
00:13:49,360 --> 00:13:54,400
Home for Dmitrii is Kiev, but
his second home is right
here.
244
00:13:54,480 --> 00:13:58,560
1995, I start flying
this aircraft,
245
00:13:58,680 --> 00:14:05,000
and total flight time,
about 13,000 hours.
246
00:14:05,120 --> 00:14:06,560
[Narrator] Even after
all that flight time,
247
00:14:06,640 --> 00:14:09,480
he's still amazed by
what the 124 can do.
248
00:14:09,560 --> 00:14:12,160
We can take any cargo.
249
00:14:12,240 --> 00:14:15,360
No other airplane can do it.
250
00:14:15,440 --> 00:14:17,080
[Narrator] With the 124
aloft,
251
00:14:17,160 --> 00:14:20,240
the tech crew who loaded
the cargo can get some rest.
252
00:14:22,520 --> 00:14:25,120
But there's no
first-class cabin here.
253
00:14:25,200 --> 00:14:29,880
The tech crew deck at the
back of the plane is bare
bones.
254
00:14:29,960 --> 00:14:32,840
This plane was built
to be a workhorse.
255
00:14:36,080 --> 00:14:39,000
It was commissioned by the
former Soviet Union in the
'80s
256
00:14:39,080 --> 00:14:42,360
to haul the red army's
tanks, trucks and big guns.
257
00:14:45,760 --> 00:14:48,280
By the '90s and
the end of the cold war,
258
00:14:48,400 --> 00:14:51,120
the 124 was headed
for the boneyard.
259
00:14:51,240 --> 00:14:54,240
But its creators in Kiev
saw an opportunity.
260
00:15:07,400 --> 00:15:09,280
[Narrator] That not only
saved the plane,
261
00:15:09,360 --> 00:15:12,480
it saved the Antonov company.
262
00:15:12,560 --> 00:15:15,600
[Vadym] This aircraft,
Antonov 124,
263
00:15:15,680 --> 00:15:18,240
was at correct place
at correct time,
264
00:15:18,320 --> 00:15:23,080
because it start to operate,
to be operated by our company
265
00:15:23,200 --> 00:15:25,920
for commercial flights
and gave us money,
266
00:15:26,040 --> 00:15:30,520
which was very necessary to
keep our company alive.
267
00:15:34,000 --> 00:15:35,560
[Narrator] The move from
military workhorse
268
00:15:35,640 --> 00:15:38,600
to commercial cargo carrier
required several upgrades,
269
00:15:38,720 --> 00:15:41,000
including computerized
flight controls,
270
00:15:41,120 --> 00:15:44,920
sophisticated avionics, and
a new, more reliable engine.
271
00:15:46,600 --> 00:15:49,680
The original 124s were
plagued by engine failures,
272
00:15:49,800 --> 00:15:52,640
and the plane itself only had
a 20-year lifespan.
273
00:15:52,720 --> 00:15:55,560
But with upgrades, that has
been more than doubled.
274
00:16:15,360 --> 00:16:16,600
The key to extending their
life
275
00:16:16,720 --> 00:16:19,040
is a lot of rigorous
maintenance.
276
00:16:19,160 --> 00:16:21,920
Two of this 124's
Ivchenko-progress engines
277
00:16:22,040 --> 00:16:25,440
are just back from a complete
factory overhaul.
278
00:16:25,560 --> 00:16:27,960
Now it's time to re-hang them
on the plane.
279
00:16:45,240 --> 00:16:48,080
Sergii's technicians watch
closely for any tiny flaw
280
00:16:48,200 --> 00:16:51,480
that could threaten safety or
performance in the air.
281
00:16:58,360 --> 00:17:00,480
Dmitrii and this 124
are on schedule,
282
00:17:00,560 --> 00:17:02,240
well out of Germany,
283
00:17:02,320 --> 00:17:06,320
and headed towards their
first stop in Vitoria, Spain.
284
00:17:06,440 --> 00:17:08,960
Radio operator
Oleksandr Petrovskyi
285
00:17:09,040 --> 00:17:10,680
tracks progress.
286
00:17:10,760 --> 00:17:14,440
Okay, we can see on the map
on the computer,
287
00:17:14,520 --> 00:17:17,320
we're now over
the France territory.
288
00:17:17,400 --> 00:17:20,120
We passed the Belgium
and Germany,
289
00:17:20,200 --> 00:17:26,280
and we are, shortly will be
entering the Spain airspace.
290
00:17:26,400 --> 00:17:29,920
[Narrator] Up front Dmitrii
is already preparing for
arrival.
291
00:17:31,760 --> 00:17:35,600
I think we will start
descent in about 10 minutes
292
00:17:35,680 --> 00:17:41,320
and expect landing time
in 40 minute.
293
00:17:42,720 --> 00:17:44,400
[Narrator] The 124 makes
a smooth landing
294
00:17:44,480 --> 00:17:47,160
just after 9:00 p.m. Local
time.
295
00:18:07,440 --> 00:18:09,000
This is just a pit stop.
296
00:18:09,120 --> 00:18:11,440
Everyone stays on board,
297
00:18:11,520 --> 00:18:14,360
except the tech crew
which sees to the fueling.
298
00:18:18,840 --> 00:18:20,520
On the flight deck
everyone is busy
299
00:18:20,600 --> 00:18:23,320
preparing for the next
leg of the trip.
300
00:18:35,840 --> 00:18:37,880
They're airborne again
in 90 minutes,
301
00:18:37,960 --> 00:18:40,240
and flying into trouble.
302
00:18:42,600 --> 00:18:45,920
Next stop, the Cape Verde
islands in the mid-Atlantic,
303
00:18:46,040 --> 00:18:48,400
the place where
hurricanes are born.
304
00:18:48,480 --> 00:18:50,720
The weather report...high
winds.
305
00:18:50,840 --> 00:18:53,000
Dmitrii will have to bring
the big 124 down
306
00:18:53,120 --> 00:18:56,240
in vicious crosswinds
in the middle of the night.
307
00:19:00,680 --> 00:19:02,480
The second leg...
308
00:19:02,600 --> 00:19:05,840
a four-hour flight from Spain
to the Cape Verde islands.
309
00:19:08,800 --> 00:19:11,040
Cape Verde will be no pit
stop.
310
00:19:11,120 --> 00:19:15,000
Regulations require
a 12-hour rest break.
311
00:19:15,080 --> 00:19:18,680
The crew of our company,
of Antonov company,
312
00:19:18,760 --> 00:19:21,680
has a duty limit time.
313
00:19:21,800 --> 00:19:24,000
Actually now we fly
with double crew
314
00:19:24,080 --> 00:19:29,040
and the maximum duty time
is 18 hours.
315
00:19:29,160 --> 00:19:31,560
[Narrator] But getting there
safely is going to be tricky.
316
00:19:31,640 --> 00:19:34,080
The Cape Verde weather
station reports gusty
crosswinds
317
00:19:34,200 --> 00:19:35,840
at the airport.
318
00:19:35,960 --> 00:19:37,880
That means a potential
heavy landing
319
00:19:38,000 --> 00:19:41,520
and major stress on the
plane's massive landing
gear.
320
00:19:43,280 --> 00:19:46,600
That kind of problem has been
anticipated in Kiev
321
00:19:46,680 --> 00:19:48,840
where senior technician
Vitaliy Khatin
322
00:19:48,920 --> 00:19:51,840
supervises a key component
of the c-check,
323
00:19:51,960 --> 00:19:53,320
the undercarriage test.
324
00:20:04,440 --> 00:20:07,440
[Narrator] The main gear,
like everything else on the
124,
325
00:20:07,520 --> 00:20:08,840
is immense.
326
00:20:13,880 --> 00:20:17,120
Five sets of dual wheels on
each side share the weight.
327
00:20:17,240 --> 00:20:20,600
If a tire blows, the others
will pick up the load.
328
00:20:26,040 --> 00:20:27,840
Vitaliy must make sure
each set of wheels
329
00:20:27,920 --> 00:20:32,520
extends and retracts
correctly every time.
330
00:20:32,600 --> 00:20:35,760
He relays commands to
a technician in the cockpit.
331
00:20:47,160 --> 00:20:49,240
[Narrator] Vitaliy checks for
full travel of the gear,
332
00:20:49,320 --> 00:20:53,080
hydraulic leaks and anything
that might compromise the
tires.
333
00:21:04,640 --> 00:21:05,840
When he's satisfied...
334
00:21:09,360 --> 00:21:12,440
[Narrator] He moves on
to the nose gear...
335
00:21:12,560 --> 00:21:14,360
And a glitch.
336
00:21:15,280 --> 00:21:16,160
[motor whirs]
337
00:21:17,520 --> 00:21:18,400
[whir]
338
00:21:33,200 --> 00:21:37,160
[Narrator] The problem...
a drop in hydraulic pressure.
339
00:21:37,240 --> 00:21:40,080
It's fixed with a few
adjustments on the flight
deck.
340
00:21:54,160 --> 00:21:56,240
Vitaliy will run the test
again and again
341
00:21:56,360 --> 00:21:59,360
to make sure the problem's
solved for good.
342
00:21:59,440 --> 00:22:02,600
In the air, there are
no second chances.
343
00:22:08,920 --> 00:22:12,160
2:00 a.m., 600 miles off the
African coast,
344
00:22:12,280 --> 00:22:15,200
Dmitrii is on final approach
to Cape Verde.
345
00:22:18,920 --> 00:22:22,360
The runway runs north and
south.
346
00:22:22,440 --> 00:22:25,760
But treacherous and gusty
winds are blowing from the
west,
347
00:22:25,880 --> 00:22:28,160
buffeting the big plane.
348
00:22:28,240 --> 00:22:31,280
He wants to avoid a missed
approach, a go-around,
349
00:22:31,360 --> 00:22:34,720
and a possible disaster.
350
00:22:34,840 --> 00:22:39,360
Dmitrii calls on every one of
his 13,000 hours of flight
time,
351
00:22:39,440 --> 00:22:41,280
crabbing the nose into the
wind
352
00:22:41,360 --> 00:22:43,880
and applying just the right
amount of rudder,
353
00:22:43,960 --> 00:22:47,160
to set the 124 down,
right on the button.
354
00:22:58,120 --> 00:23:01,960
They're still on schedule and
still answering to the clock.
355
00:23:02,040 --> 00:23:03,720
Even though there's
a 12-hour rest stop,
356
00:23:03,840 --> 00:23:06,960
it can't begin until Dmitrii
dismisses his flight crew.
357
00:23:09,280 --> 00:23:11,200
Every minute
he delays doing that,
358
00:23:11,320 --> 00:23:15,800
delays the departure time and
threatens the rigid schedule.
359
00:23:15,880 --> 00:23:17,360
Dmitrii's anxious to leave,
360
00:23:17,480 --> 00:23:20,800
but won't until he has done
his walk-around.
361
00:23:22,920 --> 00:23:26,320
Finally Dmitrii, satisfied
his plane is safe to fly
again,
362
00:23:26,400 --> 00:23:29,640
declares the flight crew
officially off duty.
363
00:23:31,600 --> 00:23:34,760
But for the tech crew,
the work has just begun.
364
00:23:36,640 --> 00:23:40,800
The four-hour flight from
Spain has burned 82 tons of
jet fuel,
365
00:23:40,880 --> 00:23:42,200
so the tanks will
have to be topped up
366
00:23:42,320 --> 00:23:44,760
before taking off again.
367
00:23:44,840 --> 00:23:47,200
But with 95 tons
of cargo on board,
368
00:23:47,320 --> 00:23:50,320
there's a limit to how much
fuel can be added at each
stop.
369
00:23:50,400 --> 00:23:54,320
[Vadym] This aircraft has
total takeoff weight.
370
00:23:54,440 --> 00:23:56,360
And according to this
total takeoff weight,
371
00:23:56,440 --> 00:23:59,560
according to the cargo, we can
calculate that amount of fuel,
372
00:23:59,640 --> 00:24:02,800
maximum amount of fuel
we can take on board.
373
00:24:02,880 --> 00:24:05,880
[Narrator] Empty, the 124 can
stay in the air for 14 hours
374
00:24:05,960 --> 00:24:08,080
without refueling.
375
00:24:08,200 --> 00:24:13,240
But with this load, the
maximum flight time is just
five hours.
376
00:24:13,360 --> 00:24:15,080
While the plane is
being refueled,
377
00:24:15,160 --> 00:24:17,000
other crew members check
the dozens of chains
378
00:24:17,080 --> 00:24:19,200
that hold the cargo in place.
379
00:24:20,840 --> 00:24:22,680
Even if a single piece
has shifted,
380
00:24:22,760 --> 00:24:26,880
the 124's carefully plotted
center of gravity could
change,
381
00:24:26,960 --> 00:24:29,840
causing the plane to
fall out of the sky.
382
00:24:39,480 --> 00:24:41,600
[Narrator] Flight manager
Vadym checks every detail
383
00:24:41,680 --> 00:24:45,760
for the next leg...
Cape Verde to Brazil.
384
00:24:45,840 --> 00:24:50,080
I've got mobile internet, GPS
internet,
385
00:24:50,160 --> 00:24:54,800
I can do all my paperworks,
take fresh weather forecast,
386
00:24:54,880 --> 00:24:58,120
turbulences, wind charts.
387
00:24:58,200 --> 00:25:00,400
[Narrator] And those weather
reports look ominous.
388
00:25:00,480 --> 00:25:01,840
When they get back into the
air,
389
00:25:01,920 --> 00:25:04,080
it won't be fair weather
flying.
390
00:25:06,200 --> 00:25:08,840
At 4:00 a.m.,
two hours after landing,
391
00:25:08,960 --> 00:25:11,360
Sergii and the tech crew
sign off.
392
00:25:11,480 --> 00:25:13,240
Vadym is the last to leave.
393
00:25:13,360 --> 00:25:15,040
[Vadym] Next, I will go to
hotel,
394
00:25:15,160 --> 00:25:18,800
I just checking in
on the technical crew,
395
00:25:18,880 --> 00:25:23,040
be sure, making sure they're
all fine, they're all okay,
396
00:25:23,120 --> 00:25:26,080
and after that,
I will have a sleep.
397
00:25:33,040 --> 00:25:34,680
[Narrator] 12 hours later,
398
00:25:34,760 --> 00:25:37,040
everyone's back at the plane
to begin the second half
399
00:25:37,120 --> 00:25:39,960
of their 7,500-mile journey.
400
00:25:42,640 --> 00:25:44,280
[Oleksandr]
Destination is Recife,
401
00:25:44,400 --> 00:25:49,120
that's city on the beach,
you see Brazil territory.
402
00:25:49,200 --> 00:25:51,120
[Narrator]
The weather has worsened.
403
00:25:51,240 --> 00:25:53,960
Vadym's meteorological
reports now show powerful
disturbances
404
00:25:54,080 --> 00:25:56,360
along the flight path.
405
00:25:56,440 --> 00:25:59,160
There's not so good
weather around Recife,
406
00:25:59,240 --> 00:26:01,080
it's many thunderstorms.
407
00:26:01,200 --> 00:26:02,440
[Narrator]
And they can be vicious
408
00:26:02,520 --> 00:26:05,000
with turbulence
up to 50,000 feet...
409
00:26:05,080 --> 00:26:06,480
15,000 feet higher than
410
00:26:06,560 --> 00:26:10,560
the Antonov's maximum
cruising altitude.
411
00:26:10,680 --> 00:26:13,520
Dmitrii won't risk flying
through them.
412
00:26:13,600 --> 00:26:18,480
Maybe a little bit
deviation from our route.
413
00:26:22,680 --> 00:26:24,840
[Narrator] Day two,
early evening.
414
00:26:24,960 --> 00:26:27,760
Dmitrii's 124 takes off
from Cape Verde,
415
00:26:27,840 --> 00:26:29,880
heading for
the coast of Brazil...
416
00:26:31,320 --> 00:26:33,880
...on a wing and a prayer.
417
00:26:40,360 --> 00:26:43,720
[radio chatter]
418
00:26:43,800 --> 00:26:46,240
The third leg...
Cape Verde islands to Brazil.
419
00:26:46,360 --> 00:26:50,600
Flying time, four hours at
an altitude of 28,000 feet.
420
00:27:01,360 --> 00:27:03,800
[Narrator] Dmitrii changes
course to avoid the storms,
421
00:27:03,880 --> 00:27:06,280
expecting to fall
behind schedule.
422
00:27:06,400 --> 00:27:08,160
But he picks up strong
tailwinds
423
00:27:08,280 --> 00:27:11,520
and reaches the coast of
Brazil three minutes ahead of
schedule.
424
00:27:12,440 --> 00:27:15,720
[radio chatter]
425
00:27:18,840 --> 00:27:22,240
The runway at Recife is
long enough at 11,000 feet,
426
00:27:22,320 --> 00:27:25,160
but now it's wet and
slippery.
427
00:27:27,120 --> 00:27:29,200
Water on the runway
reduces friction
428
00:27:29,320 --> 00:27:31,840
and can cause hydroplaning.
429
00:27:31,920 --> 00:27:34,040
The rookie temptation is
to stand on the brakes,
430
00:27:34,120 --> 00:27:37,600
causing the plane to fishtail
and risking a crash.
431
00:27:43,440 --> 00:27:45,080
But Dmitrii's no rookie.
432
00:27:45,160 --> 00:27:47,680
He lets the 124's
aerodynamic friction
433
00:27:47,760 --> 00:27:50,640
slowly rob the giant plane
of its speed.
434
00:27:53,160 --> 00:27:56,320
It takes 15% more runway
to stop than usual,
435
00:27:56,400 --> 00:27:58,840
but the landing is
under control.
436
00:28:02,560 --> 00:28:04,920
Every takeoff and landing
puts enormous stress
437
00:28:05,000 --> 00:28:07,200
on the 124's airframe.
438
00:28:12,960 --> 00:28:15,800
In Kiev that's what
they're testing right now.
439
00:28:28,320 --> 00:28:30,440
The flaps take
the biggest beating.
440
00:28:30,560 --> 00:28:32,720
In the stress lab they're
subjected to pressure
441
00:28:32,800 --> 00:28:36,040
and vibration that simulates
an actual landing.
442
00:28:36,120 --> 00:28:39,800
And here the rule is,
the rougher, the better.
443
00:28:39,880 --> 00:28:42,240
Technician Olga Lytvynenko
closely watches
444
00:28:42,360 --> 00:28:44,680
the flaps' performance.
445
00:29:09,800 --> 00:29:11,360
[Narrator] The 124's tail
and undercarriage
446
00:29:11,440 --> 00:29:13,040
will get the same treatment.
447
00:29:13,160 --> 00:29:15,400
If the plane fails
any one of these tests,
448
00:29:15,480 --> 00:29:17,720
it won't be returned
to service.
449
00:29:32,360 --> 00:29:35,080
[Narrator] Shippers around
the world keep the 124s
busy,
450
00:29:35,160 --> 00:29:37,000
and demand is increasing.
451
00:30:11,760 --> 00:30:14,000
[Narrator] So the 124's
reputation is on the line
452
00:30:14,080 --> 00:30:16,800
with every flight
and every inspection.
453
00:30:22,120 --> 00:30:24,840
In Recife, Dmitrii's 124
has been topped up
454
00:30:24,960 --> 00:30:28,240
with 42 tons of fuel.
455
00:30:28,320 --> 00:30:32,920
45 minutes after landing,
the plane is back in the air.
456
00:30:33,000 --> 00:30:35,920
The fourth leg,
Recife to Rio de Janeiro,
457
00:30:36,000 --> 00:30:38,280
flying time, two hours
and 45 minutes,
458
00:30:38,400 --> 00:30:40,720
for another fuel stop.
459
00:30:40,840 --> 00:30:42,320
The fifth and final leg...
460
00:30:42,400 --> 00:30:44,520
Rio to Santiago, Chile.
461
00:30:44,600 --> 00:30:47,520
Flying time,
four hours and 19 minutes.
462
00:30:47,600 --> 00:30:49,360
This is the hardest,
most exhausting part
463
00:30:49,480 --> 00:30:51,240
of the two-day journey.
464
00:30:53,960 --> 00:30:55,280
They've been flying in the
dark
465
00:30:55,400 --> 00:30:57,160
since leaving
the Cape Verde islands
466
00:30:57,280 --> 00:31:00,080
and won't see daylight again
until they are over the
Andes.
467
00:31:03,320 --> 00:31:04,720
At the Santiago airport,
468
00:31:04,840 --> 00:31:07,040
flight coordinator
Sergio Mella prepares
469
00:31:07,160 --> 00:31:09,560
for the 124's arrival.
470
00:31:09,680 --> 00:31:11,640
[Mella]
The aircraft is coming,
471
00:31:11,720 --> 00:31:14,200
flying over the Cordillera,
Los Andes,
472
00:31:14,280 --> 00:31:17,040
and coming to Santiago.
473
00:31:17,120 --> 00:31:19,560
[Narrator] The Antonov is
20 minutes from touchdown.
474
00:31:19,680 --> 00:31:21,880
The aircraft is on time,
we have to go.
475
00:31:21,960 --> 00:31:23,720
Let's go, then.
476
00:31:23,840 --> 00:31:28,120
[Narrator] But there's
a new weather problem... fog.
477
00:31:28,200 --> 00:31:31,600
We got the visibility,
478
00:31:31,680 --> 00:31:34,400
one kilometer,
one or two kilometers.
479
00:31:34,480 --> 00:31:38,720
We have to wait for
the weather information.
480
00:31:38,800 --> 00:31:41,400
[Narrator] They've already
diverted some flights.
481
00:31:44,680 --> 00:31:47,600
If it gets worse,
they might close Santiago,
482
00:31:47,720 --> 00:31:51,880
sending Dmitrii to an
alternate airport in
Argentina.
483
00:31:57,200 --> 00:31:59,800
Right now it's touch-and-go.
484
00:32:13,680 --> 00:32:15,440
Back in the Kiev
maintenance hangar,
485
00:32:15,520 --> 00:32:17,520
everything's on schedule.
486
00:32:17,600 --> 00:32:19,520
Sergii Piatak and his crew
are close
487
00:32:19,600 --> 00:32:22,080
to completing their
exhaustive, three-week
c-check
488
00:32:22,200 --> 00:32:24,080
of this 124.
489
00:32:24,200 --> 00:32:26,960
The four turbofan engines
have been overhauled.
490
00:32:27,040 --> 00:32:29,360
The last one is being
re-installed.
491
00:32:44,200 --> 00:32:45,880
[Narrator] It's the king of
torque wrenches,
492
00:32:45,960 --> 00:32:50,120
precisely controlling the
force exerted on the bolts,
493
00:32:50,200 --> 00:32:52,200
crucial when you're hanging
a 10-ton engine
494
00:32:52,280 --> 00:32:53,960
on an airplane wing.
495
00:32:55,760 --> 00:32:58,400
All that remains is
a final inspection.
496
00:32:59,640 --> 00:33:01,760
A clean bill of health
from Sergii,
497
00:33:01,840 --> 00:33:04,560
and this baby's
ready to fly again.
498
00:33:06,640 --> 00:33:09,760
For Dmitrii,
things aren't so certain.
499
00:33:09,880 --> 00:33:14,280
The clear skies 120 miles
out of Santiago are
deceiving.
500
00:33:14,360 --> 00:33:16,080
On the approach,
501
00:33:16,160 --> 00:33:18,960
the ceiling is down to
almost zero because of fog.
502
00:33:19,040 --> 00:33:20,720
For this landing,
503
00:33:20,800 --> 00:33:23,480
Dmitrii will rely on the
instrument landing system.
504
00:33:26,320 --> 00:33:28,240
The ILS emits two signals
505
00:33:28,360 --> 00:33:31,640
establishing the plane's
exact lateral and vertical
direction.
506
00:33:31,760 --> 00:33:33,560
The autopilot
picks up those signals
507
00:33:33,640 --> 00:33:36,600
and keeps the plane precisely
on its landing path,
508
00:33:36,720 --> 00:33:39,360
the glide slope.
509
00:33:39,480 --> 00:33:42,600
But Dmitrii won't know for
sure if the ILS has done its
job
510
00:33:42,680 --> 00:33:46,000
until the 124 breaks
through the fog.
511
00:33:46,080 --> 00:33:47,800
If he doesn't see
a runway below,
512
00:33:47,880 --> 00:33:50,040
he'll have just seconds
to hit the throttles
513
00:33:50,120 --> 00:33:51,600
and abort the landing.
514
00:33:57,520 --> 00:34:00,360
The runway appears,
right on target.
515
00:34:20,240 --> 00:34:23,400
And the cargo arrives
right on time.
516
00:34:26,560 --> 00:34:28,360
Five miles before runway,
517
00:34:28,480 --> 00:34:32,320
we are exactly on glide slope,
glide pass with normal speed
518
00:34:32,440 --> 00:34:34,800
and safely landing.
519
00:34:34,880 --> 00:34:36,640
Welcome to Chile!
520
00:34:36,760 --> 00:34:39,000
[Narrator] And welcome to
the photo-op.
521
00:34:41,640 --> 00:34:43,480
After 20 hours on board,
522
00:34:43,600 --> 00:34:45,560
the flight crew is eager
to get some rest.
523
00:34:45,640 --> 00:34:47,320
But they'll have to wait
524
00:34:47,440 --> 00:34:49,520
while Dmitrii grants the
airport's public relations
crew
525
00:34:49,600 --> 00:34:51,680
a rare interview.
526
00:34:57,720 --> 00:34:59,280
Finally it's mission
accomplished
527
00:34:59,400 --> 00:35:01,080
for the flight crew.
528
00:35:01,200 --> 00:35:04,120
They leave for a hotel,
529
00:35:04,200 --> 00:35:06,680
while the tech crew
begins the offload.
530
00:35:08,760 --> 00:35:12,080
Vadym and Sergio work out
the logistics.
531
00:35:12,160 --> 00:35:14,560
We need a big forklift
532
00:35:14,640 --> 00:35:17,040
which can carry
four and a half tons.
533
00:35:17,120 --> 00:35:18,440
Oh, right.
534
00:35:18,560 --> 00:35:19,480
Four and a half and more.
Okay?
535
00:35:19,560 --> 00:35:22,120
Yeah, sure.
536
00:35:22,200 --> 00:35:23,720
[Narrator] It's one o'clock.
537
00:35:23,840 --> 00:35:25,840
The unloading is scheduled
to take five hours,
538
00:35:25,920 --> 00:35:29,520
so it should be done
well before dark.
539
00:35:29,640 --> 00:35:32,520
But just when they think
all is in order...
540
00:35:32,600 --> 00:35:34,400
They must have a visa.
541
00:35:34,520 --> 00:35:36,440
So the hitch is,
542
00:35:36,520 --> 00:35:39,720
the Ukrainians need a visa,
apparently.
543
00:35:39,800 --> 00:35:43,160
We've been here before and
not had the problem.
544
00:35:43,240 --> 00:35:46,800
So I'm guessing
they've changed the rules.
545
00:35:46,880 --> 00:35:48,560
[Narrator] Vadym has to
sort this out,
546
00:35:48,640 --> 00:35:51,680
or the tech crew will be
stuck on the plane all
night.
547
00:35:51,760 --> 00:35:53,640
You can't have a shower,
548
00:35:53,760 --> 00:35:57,320
it's much harder to
get a decent meal.
549
00:35:57,400 --> 00:35:59,680
[Narrator] Vadym and Paul
consult with the authorities.
550
00:35:59,800 --> 00:36:03,480
This guy is
the chief on duty,
551
00:36:03,600 --> 00:36:07,360
told like, like just once
552
00:36:07,480 --> 00:36:09,920
I will allow you to go to
the country without a visa,
553
00:36:10,000 --> 00:36:13,960
but all the crew have
to go right now.
554
00:36:14,040 --> 00:36:15,560
[Narrator] With the tech crew
at immigration,
555
00:36:15,640 --> 00:36:18,560
the offload comes
to a standstill.
556
00:36:18,640 --> 00:36:20,720
Nothing moves for
half an hour,
557
00:36:20,840 --> 00:36:22,160
then an hour,
558
00:36:22,280 --> 00:36:23,960
then 90 minutes.
559
00:36:25,520 --> 00:36:27,040
After two full hours,
they're back
560
00:36:27,120 --> 00:36:30,520
with temporary visas,
good for this one time.
561
00:36:40,720 --> 00:36:41,680
3:00 p.m.,
562
00:36:41,800 --> 00:36:43,440
now well behind schedule,
563
00:36:43,520 --> 00:36:45,240
the crew takes less than an
hour
564
00:36:45,360 --> 00:36:48,360
to unload the smaller crates
from the back of the plane.
565
00:36:50,440 --> 00:36:53,360
Now they move to the nose
to tackle the big one,
566
00:36:53,480 --> 00:36:55,200
the 40-ton wind turbine.
567
00:36:55,280 --> 00:36:56,600
We just build rails,
568
00:36:56,720 --> 00:36:59,480
we'll winch it
out of the aircraft.
569
00:36:59,600 --> 00:37:03,520
The crane will pick it up,
put it on truck.
570
00:37:03,600 --> 00:37:05,560
[Narrator] Vadym estimates
the unloading will be
completed
571
00:37:05,640 --> 00:37:07,760
in just two hours.
572
00:37:07,840 --> 00:37:10,480
In that moment,
the customer is happy.
573
00:37:10,560 --> 00:37:11,520
[Narrator] The tech crew
makes short work
574
00:37:11,640 --> 00:37:14,800
of the ramp and rail
assembly.
575
00:37:14,920 --> 00:37:18,440
Now, a flatbed truck and
two cranes roll into place.
576
00:37:23,800 --> 00:37:27,080
This lift will be trickier
than the loading in
Dusseldorf.
577
00:37:27,200 --> 00:37:31,040
Crane manager Pablo Schuler
has planned the operation
carefully.
578
00:37:33,840 --> 00:37:37,280
Each crane
will lift one of the end.
579
00:37:37,400 --> 00:37:41,000
Then the load would,
will be turned in 90 degrees,
580
00:37:41,080 --> 00:37:45,920
clockwise and then position
over the truck.
581
00:37:46,000 --> 00:37:48,280
[Narrator] The two crane
operators must move in sync
582
00:37:48,400 --> 00:37:50,440
or the big crate will fall.
583
00:37:55,080 --> 00:37:57,360
It's more complicated
because each operator
584
00:37:57,440 --> 00:38:00,160
must, must have
a better communication
585
00:38:00,280 --> 00:38:02,800
with each other, you know?
586
00:38:02,880 --> 00:38:05,520
[Narrator] The crate is
winched out of the hold.
587
00:38:08,080 --> 00:38:13,040
At the moment, the cargo
is still on ramp system.
588
00:38:13,120 --> 00:38:17,840
When it will be a few
centimeters off ramp system,
589
00:38:17,920 --> 00:38:20,880
it will be, it will be
not our problem.
590
00:38:20,960 --> 00:38:24,760
The show will start right now,
when we lift the cargo.
591
00:38:27,920 --> 00:38:30,440
[Narrator] But the show
never gets started.
592
00:38:30,520 --> 00:38:33,280
This crane is kaput.
593
00:38:33,400 --> 00:38:35,240
[Paul] Clearly, they've got
a major hydraulic leak
594
00:38:35,320 --> 00:38:36,800
with this crane.
595
00:38:36,920 --> 00:38:38,920
They can't move the crane.
596
00:38:39,000 --> 00:38:40,800
They can't shut the boom down.
597
00:38:40,880 --> 00:38:44,960
They can't lift it off the
jacks and drive it out of the
way.
598
00:38:45,080 --> 00:38:47,360
[Narrator] Technically, this
is the customer's problem.
599
00:38:47,480 --> 00:38:50,720
But the 124 and its crew
are caught in the middle.
600
00:38:50,800 --> 00:38:53,800
It's our problem because
that crane's not moveable.
601
00:38:53,880 --> 00:38:55,640
We can't move the cargo
602
00:38:55,720 --> 00:38:59,440
without the piece gets lifted
off our extension ramp.
603
00:38:59,560 --> 00:39:00,240
So we're stuck.
604
00:39:05,360 --> 00:39:07,400
[Narrator] 4:00 p.m.,
a new crane arrives.
605
00:39:07,480 --> 00:39:10,000
But the unloading plan
is out the window.
606
00:39:10,120 --> 00:39:11,840
The broken crane can't move,
607
00:39:11,920 --> 00:39:14,680
so the third crane has to
come in at a different angle.
608
00:39:14,800 --> 00:39:20,400
The idea is to move in
that direction, the truck,
609
00:39:20,480 --> 00:39:27,080
and then lift the cargo in
an anti-clockwise direction.
610
00:39:27,160 --> 00:39:30,760
[Narrator] They'll work with
just inches to spare.
611
00:39:30,840 --> 00:39:35,040
[Schuler] Our maximum risk
is to have contact
612
00:39:35,120 --> 00:39:37,320
with the nose of the plane,
you know.
613
00:39:37,400 --> 00:39:42,960
Because the ropes will be
very close to the nose.
614
00:39:43,040 --> 00:39:45,160
[Narrator] Sergii and Vadym
don't like it.
615
00:39:52,160 --> 00:39:54,280
We will be very close
to the nose,
616
00:39:54,360 --> 00:39:57,920
so that's why loadmaster is
here and he will be watching.
617
00:39:58,000 --> 00:40:00,160
[Narrator] Any miscalculation
by the crane operators,
618
00:40:00,240 --> 00:40:01,760
or even a gust of wind,
619
00:40:01,880 --> 00:40:04,160
and the 124's nose
could be damaged,
620
00:40:04,280 --> 00:40:06,960
grounding the aircraft
for weeks.
621
00:40:12,880 --> 00:40:15,360
It seems like
these cranes have to go,
622
00:40:15,440 --> 00:40:19,200
have to be moved a little bit
further from the aircraft.
623
00:40:20,920 --> 00:40:22,400
[Narrator] This could be
a disastrous end
624
00:40:22,480 --> 00:40:25,440
to what was a perfect
mission.
625
00:40:25,560 --> 00:40:27,360
If the 124 is damaged,
626
00:40:27,480 --> 00:40:30,480
it could be weeks before
it gets off the ground again.
627
00:40:30,560 --> 00:40:33,040
And with just seven of them
in operation,
628
00:40:33,120 --> 00:40:36,320
it could be a serious blow
to the business.
629
00:40:36,400 --> 00:40:39,120
Sergii isn't happy
about the arrangement,
630
00:40:39,200 --> 00:40:41,240
but he's willing to give
the lift a try.
631
00:40:49,080 --> 00:40:50,840
[Narrator] Vadym sticks
close,
632
00:40:50,920 --> 00:40:53,960
ready to call off the lift
at the first sign of trouble.
633
00:40:54,080 --> 00:40:57,000
Worried about
the aircraft.
634
00:40:57,080 --> 00:41:00,320
Just worried not
to damage aircraft.
635
00:41:00,400 --> 00:41:02,000
That's the main thing.
636
00:41:28,400 --> 00:41:31,960
[Narrator] But these crane
operators are real pros.
637
00:41:32,040 --> 00:41:35,000
And the lift goes smoothly.
638
00:41:35,120 --> 00:41:36,840
Very nice.
[laughs]
639
00:41:36,920 --> 00:41:40,280
Finally we're finished,
with daylight.
640
00:41:40,400 --> 00:41:43,360
Now our flight
is finished.
641
00:41:43,480 --> 00:41:47,400
The contract is accomplished,
so we're good to go.
642
00:41:47,480 --> 00:41:49,000
It's good now.
643
00:41:49,120 --> 00:41:51,160
[Narrator] The two-day,
7,500-mile job
644
00:41:51,240 --> 00:41:55,280
was tightly scheduled and
meticulously planned.
645
00:41:55,400 --> 00:41:58,200
But experience has taught
these guys one big lesson.
646
00:41:58,320 --> 00:42:00,000
[Paul] Whatever you plan,
647
00:42:00,080 --> 00:42:03,040
and however many contingencies
you try to cover,
648
00:42:03,160 --> 00:42:04,920
you can't cover them all.
649
00:42:05,040 --> 00:42:08,280
And, well, the crane broke,
so what are you going to do?
650
00:42:08,400 --> 00:42:10,480
You're going to solve
the problem.
651
00:42:13,960 --> 00:42:17,160
[Narrator] After a few hours
in the luxury of a Santiago
hotel,
652
00:42:17,240 --> 00:42:21,200
Dmitrii and his crew are
back, gearing up for the next
mission.
653
00:42:21,280 --> 00:42:23,440
The pace is relentless.
654
00:42:23,520 --> 00:42:26,560
In just 10 hours they're due
in Albuquerque, New Mexico,
655
00:42:26,640 --> 00:42:31,000
to load the 124 with
aerospace parts for delivery
to Hanoi.
656
00:42:31,080 --> 00:42:34,840
Then they're off to China,
Japan and Pakistan.
657
00:42:42,600 --> 00:42:45,040
[radio chatter]
658
00:42:56,520 --> 00:42:59,320
Well, if you take
the hours it's flown
659
00:42:59,400 --> 00:43:02,640
and divide that roughly
by the number of hours
660
00:43:02,760 --> 00:43:04,360
it takes to go
around the world once,
661
00:43:04,440 --> 00:43:07,520
it's been around the world
about 900 times.
662
00:43:17,360 --> 00:43:20,080
If you count
the countries I have visited,
663
00:43:20,160 --> 00:43:26,240
I have all, visited all the
continents, except Antarctica.
664
00:43:26,320 --> 00:43:27,960
Sometimes when asking
665
00:43:28,080 --> 00:43:30,120
where have you been
on this aircraft?
666
00:43:30,200 --> 00:43:32,240
I think it's much better to ask
667
00:43:32,360 --> 00:43:35,240
where is the place
where we have never been?
668
00:43:36,720 --> 00:43:38,640
[Narrator] So if you see
a four-engined giant
669
00:43:38,720 --> 00:43:41,640
soaring over your town,
give it a wave.
670
00:43:41,760 --> 00:43:44,040
It may well be
Dmitrii and his crew
671
00:43:44,120 --> 00:43:48,440
doing another big lift
in the mighty Antonov 124,
672
00:43:48,560 --> 00:43:51,040
king of cargo planes.
53132
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