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These are the user uploaded subtitles that are being translated: 1 00:00:00,968 --> 00:00:04,103 ♪ 2 00:00:04,105 --> 00:00:07,740 Narrator: In this episode... 3 00:00:07,742 --> 00:00:11,043 Crossing chasms... 4 00:00:11,045 --> 00:00:14,313 Bridging nature's most challenging divides... 5 00:00:14,315 --> 00:00:17,349 Macdonald: In winter, the water just chucks it down this valley 6 00:00:17,351 --> 00:00:21,553 Through almost impenetrable forests. 7 00:00:21,555 --> 00:00:23,889 Narrator: ...With the unique engineering solutions... 8 00:00:23,891 --> 00:00:27,326 Engineers weren't gonna let earthquakes stop the railway. 9 00:00:27,328 --> 00:00:31,397 Narrator: ...That make the impossible possible. 10 00:00:31,399 --> 00:00:34,400 -- Captions by vitac -- www.Vitac.Com 11 00:00:34,402 --> 00:00:37,403 Captions paid for by discovery communications 12 00:00:37,405 --> 00:00:39,905 ♪ 13 00:00:39,907 --> 00:00:44,877 Many of the world's greatest railroads have defied nature, 14 00:00:44,879 --> 00:00:47,546 Overcoming its most difficult terrain. 15 00:00:47,548 --> 00:00:49,882 ♪ 16 00:00:49,884 --> 00:00:56,555 Whether scaling sheer heights or navigating dense forest, 17 00:00:56,557 --> 00:00:58,857 Engineers have managed to carve out routes 18 00:00:58,859 --> 00:01:02,761 To create the most epic lines imaginable. 19 00:01:02,763 --> 00:01:06,432 But crossing chasms tests them to their limits. 20 00:01:06,434 --> 00:01:09,935 ♪ 21 00:01:09,937 --> 00:01:11,670 From ferocious rivers 22 00:01:11,672 --> 00:01:15,374 To remote, windswept valleys... 23 00:01:15,376 --> 00:01:17,142 Uniquely engineered bridges 24 00:01:17,144 --> 00:01:19,845 Crucially keep the world connected. 25 00:01:19,847 --> 00:01:21,980 ♪ 26 00:01:21,982 --> 00:01:25,484 But each of these crossings raises individual challenges 27 00:01:25,486 --> 00:01:27,619 That are often seemingly impossible 28 00:01:27,621 --> 00:01:29,755 For railroads to overcome. 29 00:01:51,378 --> 00:01:53,979 Chilton: Well, the key challenge is the tidal range. 30 00:01:53,981 --> 00:01:55,481 The water flows in and out 31 00:01:55,483 --> 00:01:59,651 Of a quite constricted channel very fast. 32 00:01:59,653 --> 00:02:01,687 Narrator: But, arguably, the biggest obstacle 33 00:02:01,689 --> 00:02:04,890 Facing bridge engineers is a hidden one. 34 00:02:04,892 --> 00:02:10,229 ♪ 35 00:02:10,231 --> 00:02:13,298 Located on the notorious ring of fire, 36 00:02:13,300 --> 00:02:16,735 New zealand's brooding volcanoes are a stark reminder 37 00:02:16,737 --> 00:02:20,939 It sits squarely on a major fault line... 38 00:02:20,941 --> 00:02:25,711 Where the australian and pacific tectonic plates collide. 39 00:02:25,713 --> 00:02:28,313 Here, the devastating effects of earthquakes 40 00:02:28,315 --> 00:02:30,315 Are an ever-present threat. 41 00:02:30,317 --> 00:02:32,384 [ people screaming ] 42 00:02:32,386 --> 00:02:39,858 ♪ 43 00:02:39,860 --> 00:02:42,027 Heritage advisor karen astwood 44 00:02:42,029 --> 00:02:44,396 Has traveled into its rugged interior 45 00:02:44,398 --> 00:02:46,532 To see how engineering played its part 46 00:02:46,534 --> 00:02:50,669 In keeping a vital railroad safe from seismic shifts. 47 00:02:50,671 --> 00:02:52,137 What I'm approaching now 48 00:02:52,139 --> 00:02:54,806 Is one of the north island main trunk original tunnels. 49 00:02:54,808 --> 00:02:58,243 When the line was constructed in the early 1900s, 50 00:02:58,245 --> 00:03:00,212 It became incredibly important 51 00:03:00,214 --> 00:03:02,881 Because it connected auckland and wellington, 52 00:03:02,883 --> 00:03:05,951 Which is the north island's two major cities. 53 00:03:05,953 --> 00:03:09,888 ♪ 54 00:03:09,890 --> 00:03:11,757 Narrator: But by the 1960s, 55 00:03:11,759 --> 00:03:14,359 This particular section of the main trunk line 56 00:03:14,361 --> 00:03:18,664 In the rangitikei district was putting the route in jeopardy. 57 00:03:18,666 --> 00:03:22,367 Many of the tunnels built were in danger of collapse. 58 00:03:22,369 --> 00:03:25,370 Upgrading this section simply wasn't practical. 59 00:03:25,372 --> 00:03:27,306 The unstable ground 60 00:03:27,308 --> 00:03:30,842 Meant the tunnels weren't feasible to strengthen, 61 00:03:30,844 --> 00:03:34,479 And neither was creating new ones. 62 00:03:34,481 --> 00:03:36,381 Narrator: Instead, engineers came up 63 00:03:36,383 --> 00:03:39,518 With an ambitious plan to reroute the original line, 64 00:03:39,520 --> 00:03:43,055 Known as the mangaweka deviation. 65 00:03:43,057 --> 00:03:44,923 But in the way lay what appeared to be 66 00:03:44,925 --> 00:03:47,526 An insurmountable obstacle. 67 00:03:47,528 --> 00:03:50,662 Here it comes. This is the south rangitikei viaduct. 68 00:03:50,664 --> 00:03:56,335 ♪ 69 00:03:56,337 --> 00:03:59,638 It is immense. What an amazing structure. 70 00:03:59,640 --> 00:04:01,340 So impressive. 71 00:04:01,342 --> 00:04:04,209 ♪ 72 00:04:04,211 --> 00:04:06,311 Narrator: Opened in 1981 73 00:04:06,313 --> 00:04:10,415 And measuring a staggering 1,030 feet in length, 74 00:04:10,417 --> 00:04:12,784 The mammoth six-span viaduct 75 00:04:12,786 --> 00:04:16,722 Carries a single track across twin-legged piers, 76 00:04:16,724 --> 00:04:20,692 A vertigo-inducing 250 feet above the river. 77 00:04:20,694 --> 00:04:22,594 ♪ 78 00:04:22,596 --> 00:04:24,730 [ chuckles ] wow. 79 00:04:26,000 --> 00:04:29,968 Narrator: But to see what makes this bridge truly revolutionary, 80 00:04:29,970 --> 00:04:33,238 You need to look much closer to the ground. 81 00:04:33,240 --> 00:04:35,707 Astwood: When designing the south rangitikei viaduct, 82 00:04:35,709 --> 00:04:38,443 Engineers had to consider the earthquake conditions 83 00:04:38,445 --> 00:04:42,114 It needed to operate under to keep the critical north island 84 00:04:42,116 --> 00:04:46,051 Main trunk line functioning. 85 00:04:46,053 --> 00:04:47,853 Narrator: It was the groundbreaking work 86 00:04:47,855 --> 00:04:51,323 Of eminent earthquake scientist and engineer dr. Ivan skinner 87 00:04:51,325 --> 00:04:55,193 Which provided the answer. 88 00:04:55,195 --> 00:04:57,929 At the time the mangaweka deviation was being planned, 89 00:04:57,931 --> 00:05:02,100 Seismic engineering technology was in its infancy. 90 00:05:02,102 --> 00:05:04,903 So the designers of the south rangitikei viaduct 91 00:05:04,905 --> 00:05:07,806 Had to come up with a completely new solution -- 92 00:05:07,808 --> 00:05:11,109 Base isolation. 93 00:05:11,111 --> 00:05:14,079 Narrator: The first of its kind in the world, 94 00:05:14,081 --> 00:05:15,714 The bridge's innovative design 95 00:05:15,716 --> 00:05:19,384 Features energy-absorbing dampers in the foundations, 96 00:05:19,386 --> 00:05:23,555 Which allow it to step from side to side when a tremor hits. 97 00:05:23,557 --> 00:05:26,091 Okay, so, we're just putting together 98 00:05:26,093 --> 00:05:28,060 A really basic demonstration 99 00:05:28,062 --> 00:05:31,430 To give you an idea about how base isolation works. 100 00:05:31,432 --> 00:05:34,132 To begin with, we've got a shake board, 101 00:05:34,134 --> 00:05:36,301 Which is going to mimic 102 00:05:36,303 --> 00:05:39,538 The horizontal forces of an earthquake. 103 00:05:39,540 --> 00:05:43,575 Now, usually, you'd build your bridge straight onto the earth. 104 00:05:43,577 --> 00:05:45,777 But the south rangitikei viaduct, however, 105 00:05:45,779 --> 00:05:46,978 We've got the foundations, 106 00:05:46,980 --> 00:05:49,047 And then we've got the base isolation, 107 00:05:49,049 --> 00:05:51,650 Then we've got the pier. 108 00:05:51,652 --> 00:05:53,552 Narrator: Unlike traditional bridges, 109 00:05:53,554 --> 00:05:56,822 The foundations consist of two sections -- 110 00:05:56,824 --> 00:05:58,790 One built into the ground 111 00:05:58,792 --> 00:06:02,361 And the other fixed to the bottom of each pier. 112 00:06:02,363 --> 00:06:05,764 At the base of each pier sits a set of rubber pads, 113 00:06:05,766 --> 00:06:08,133 Which act to absorb a portion of the energy 114 00:06:08,135 --> 00:06:12,070 Created in the event of an earthquake. 115 00:06:12,072 --> 00:06:14,673 So, these tennis balls 116 00:06:14,675 --> 00:06:17,909 Are standing in for the flexible bearings 117 00:06:17,911 --> 00:06:22,647 Or pads that are in the base isolation. 118 00:06:22,649 --> 00:06:28,320 And this is a platform that the bridge pier is gonna sit on. 119 00:06:28,322 --> 00:06:31,857 Okay, so, now that we've got the foundation sorted out, 120 00:06:31,859 --> 00:06:33,992 We're gonna build our piers. 121 00:06:33,994 --> 00:06:36,128 This is just a standard old bridge -- 122 00:06:36,130 --> 00:06:38,797 Build it straight into the ground onto the foundations. 123 00:06:38,799 --> 00:06:42,734 And here is a pier from the south rangitikei viaduct. 124 00:06:42,736 --> 00:06:45,570 But to show you the full effect of how the base isolation works, 125 00:06:45,572 --> 00:06:48,273 I've just got to duck off and get some water. 126 00:06:48,275 --> 00:06:50,041 ♪ 127 00:06:50,043 --> 00:06:52,344 Narrator: Rather than rigidly fixing the bridge, 128 00:06:52,346 --> 00:06:54,746 The base isolators effectively separate it 129 00:06:54,748 --> 00:06:59,351 From the ground for greater flexibility. 130 00:06:59,353 --> 00:07:03,321 Astwood: Okay, so, here comes an earthquake. 131 00:07:03,323 --> 00:07:06,458 And as you can see, the one straight into the ground 132 00:07:06,460 --> 00:07:08,960 Is absorbing all of the energy from the earthquake, 133 00:07:08,962 --> 00:07:12,464 So it's more likely to fail and the bridge collapse. 134 00:07:12,466 --> 00:07:14,633 While the south rangitikei viaduct -- 135 00:07:14,635 --> 00:07:16,968 It's not absorbing as much of the earthquake forces, 136 00:07:16,970 --> 00:07:21,006 So it's less likely to fail in the event of an earthquake. 137 00:07:21,008 --> 00:07:23,108 Narrator: Under most circumstances, 138 00:07:23,110 --> 00:07:25,310 The bearing pads absorb enough force 139 00:07:25,312 --> 00:07:28,480 To keep the bridge structurally intact, 140 00:07:28,482 --> 00:07:30,081 But in a major earthquake, 141 00:07:30,083 --> 00:07:33,218 The pier can lift up by as much as 5 inches, 142 00:07:33,220 --> 00:07:36,021 Allowing it to step from one leg to the other, 143 00:07:36,023 --> 00:07:38,924 Preventing a catastrophic collapse. 144 00:07:38,926 --> 00:07:42,427 And that's the genius of base isolation. 145 00:07:42,429 --> 00:07:46,097 ♪ 146 00:07:46,099 --> 00:07:47,933 Narrator: Every day, ivan skinner's 147 00:07:47,935 --> 00:07:51,203 Inspired innovation enables trains to traverse the length 148 00:07:51,205 --> 00:07:53,472 Of new zealand's rugged north island, 149 00:07:53,474 --> 00:07:55,707 Keeping the country moving 150 00:07:55,709 --> 00:07:59,411 Even when experiencing the most terrifying tremors. 151 00:07:59,413 --> 00:08:03,381 This is an ingenious piece of engineering, and I love it. 152 00:08:03,383 --> 00:08:08,987 ♪ 153 00:08:08,989 --> 00:08:11,256 Narrator: But the ground doesn't have to quake 154 00:08:11,258 --> 00:08:13,024 To present engineering challenges 155 00:08:13,026 --> 00:08:15,460 To those audacious builders behind the world's 156 00:08:15,462 --> 00:08:18,430 Most challenging railroad projects. 157 00:08:18,432 --> 00:08:20,332 ♪ 158 00:08:20,334 --> 00:08:23,201 Southern France's rugged auvergne region 159 00:08:23,203 --> 00:08:26,705 Isn't the most obvious place to build a railroad. 160 00:08:26,707 --> 00:08:28,707 But at the end of the 19th century, 161 00:08:28,709 --> 00:08:31,076 Transporting wine from the region's vineyards 162 00:08:31,078 --> 00:08:35,680 To the capital of France became a priority. 163 00:08:35,682 --> 00:08:40,085 Forming a natural blockade, however, was the massif central, 164 00:08:40,087 --> 00:08:42,787 A sprawling landscape of imposing peaks, 165 00:08:42,789 --> 00:08:45,790 Deep gorges, and famously strong winds. 166 00:08:45,792 --> 00:08:49,294 ♪ 167 00:08:49,296 --> 00:08:53,632 Historian patricia rochés is taking to the skies 168 00:08:53,634 --> 00:08:56,201 And taking on the notorious turbulence... 169 00:08:56,203 --> 00:08:57,702 Wow! 170 00:08:57,704 --> 00:08:59,704 ...To get a bird's-eye view 171 00:08:59,706 --> 00:09:02,607 Of why plans to build the new line were stalling... 172 00:09:02,609 --> 00:09:06,278 ♪ 173 00:09:06,280 --> 00:09:08,847 ...The immense truyère river gorge. 174 00:09:32,339 --> 00:09:35,540 To combat the elements and bridge the valley 175 00:09:35,542 --> 00:09:40,178 Would require a feat of engineering ingenuity -- 176 00:09:40,180 --> 00:09:42,914 The breathtaking garabit viaduct. 177 00:09:42,916 --> 00:09:48,920 ♪ 178 00:09:53,794 --> 00:09:56,928 ♪ 179 00:09:56,930 --> 00:10:02,767 At 1,850 feet long and 400 feet high, 180 00:10:02,769 --> 00:10:04,202 Upon its completion, 181 00:10:04,204 --> 00:10:07,339 Garabit was the tallest and longest railroad bridge 182 00:10:07,341 --> 00:10:09,374 The world had ever seen. 183 00:10:20,053 --> 00:10:24,522 ♪ 184 00:10:24,524 --> 00:10:27,926 The iconic design of the garabit viaduct 185 00:10:27,928 --> 00:10:30,161 Was the work of one of the 19th century's 186 00:10:30,163 --> 00:10:33,698 Most celebrated engineers, gustave eiffel. 187 00:10:33,700 --> 00:10:36,468 ♪ 188 00:10:48,682 --> 00:10:50,882 It would take eiffel's unique talents 189 00:10:50,884 --> 00:10:53,918 To make garabit viaduct not only possible, 190 00:10:53,920 --> 00:10:57,722 But one of the most spectacular railroad bridges in the world. 191 00:11:09,736 --> 00:11:14,873 ♪ 192 00:11:14,875 --> 00:11:16,441 Narrator: When France needed a bridge 193 00:11:16,443 --> 00:11:19,110 To span the immense truyère river gorge 194 00:11:19,112 --> 00:11:21,646 And withstand its famous winds, 195 00:11:21,648 --> 00:11:26,051 They turned to renowned engineer gustave eiffel. 196 00:11:26,053 --> 00:11:29,754 Today, eiffel's solution to withstanding the gusting winds 197 00:11:29,756 --> 00:11:32,123 Will be studied up close by the team 198 00:11:32,125 --> 00:11:35,560 Tasked with maintaining this mammoth structure. 199 00:11:35,562 --> 00:11:38,897 The design is one that would go on to earn him the nickname 200 00:11:38,899 --> 00:11:40,732 "the magician of iron." 201 00:11:57,050 --> 00:11:59,884 Instead of thick, solid girders, 202 00:11:59,886 --> 00:12:03,421 Eiffel used smaller, crisscrossing wrought-iron beams 203 00:12:03,423 --> 00:12:05,990 With thousands of triangular gaps. 204 00:12:05,992 --> 00:12:09,794 His inspired design dramatically reduces wind resistance 205 00:12:09,796 --> 00:12:13,331 As it's buffeted by the powerful gusts at garabit. 206 00:12:31,818 --> 00:12:35,220 ♪ 207 00:12:35,222 --> 00:12:37,255 Despite its lightweight appearance, 208 00:12:37,257 --> 00:12:41,593 The garabit viaduct was designed to carry a 400-ton train 209 00:12:41,595 --> 00:12:44,863 And built to last. 210 00:12:44,865 --> 00:12:49,300 The 540-foot-wide arch was constructed from both sides, 211 00:12:49,302 --> 00:12:52,871 As cranes at each end extended it, piece by piece, 212 00:12:52,873 --> 00:12:56,040 Until the two halves were joined. 213 00:12:56,042 --> 00:12:59,144 Metal structures expert francois milien 214 00:12:59,146 --> 00:13:02,881 Is part of the fearless team responsible for ensuring 215 00:13:02,883 --> 00:13:06,751 The bridge continues to stand the test of time. 216 00:13:15,996 --> 00:13:18,096 Taking five weeks to complete, 217 00:13:18,098 --> 00:13:19,364 Each of the bridge's 218 00:13:19,366 --> 00:13:22,367 Crisscrossed beams and 600,000 rivets 219 00:13:22,369 --> 00:13:24,636 Are inspected for signs of wear. 220 00:13:35,248 --> 00:13:37,282 Eiffel's little-known masterpiece 221 00:13:37,284 --> 00:13:39,050 Of railroad engineering 222 00:13:39,052 --> 00:13:42,187 Remains a stunning example of his signature style 223 00:13:42,189 --> 00:13:44,956 That would later inspire a parisian icon, 224 00:13:44,958 --> 00:13:47,592 The eiffel tower. 225 00:13:55,135 --> 00:13:58,002 The truyère river gorge inspired eiffel 226 00:13:58,004 --> 00:14:01,306 To use an innovative new structural strategy, 227 00:14:01,308 --> 00:14:04,542 But for other great crossings, the location has inspired 228 00:14:04,544 --> 00:14:07,645 The use of groundbreaking new materials. 229 00:14:07,647 --> 00:14:10,882 ♪ 230 00:14:10,884 --> 00:14:13,651 Home to the towering alps mountain range, 231 00:14:13,653 --> 00:14:15,887 Switzerland's impenetrable peaks 232 00:14:15,889 --> 00:14:18,323 Would make train travel impossible... 233 00:14:18,325 --> 00:14:21,960 ♪ 234 00:14:21,962 --> 00:14:24,796 ...Were it not for the ingenuity and resourcefulness 235 00:14:24,798 --> 00:14:28,666 Of its railroad pioneers. 236 00:14:28,668 --> 00:14:31,569 Nowhere are the challenges they faced more obvious 237 00:14:31,571 --> 00:14:35,673 Than the spectacular rhaetian railway. 238 00:14:35,675 --> 00:14:38,376 This iconic network of 10 lines 239 00:14:38,378 --> 00:14:40,278 Clings to the steep slopes and valleys 240 00:14:40,280 --> 00:14:43,081 Of the swiss graubunden canton. 241 00:14:43,083 --> 00:14:46,517 ♪ 242 00:14:46,519 --> 00:14:49,454 Today, bridge specialist karl baumann 243 00:14:49,456 --> 00:14:52,257 Is taking to the tracks en route to a spot 244 00:14:52,259 --> 00:14:54,592 Where early 20th-century innovation 245 00:14:54,594 --> 00:14:57,762 Helped conquer this most mountainous terrain. 246 00:15:17,417 --> 00:15:20,418 At its heart lies the arosa line, 247 00:15:20,420 --> 00:15:23,054 A 16-mile single-track railroad 248 00:15:23,056 --> 00:15:26,424 Which climbs a dizzying 3,280 feet 249 00:15:26,426 --> 00:15:30,194 Through the schanfigg valley. 250 00:15:30,196 --> 00:15:32,530 Karl's destination is langwies, 251 00:15:32,532 --> 00:15:35,967 Where the forbidding alpine setting presented rail engineers 252 00:15:35,969 --> 00:15:39,637 With what seemed like an impossible obstacle to overcome. 253 00:15:51,818 --> 00:15:54,686 To make matters worse, here at langwies, 254 00:15:54,688 --> 00:15:58,656 It also has to cross the vast river plessur gorge. 255 00:16:08,868 --> 00:16:10,802 For trains to cross that valley 256 00:16:10,804 --> 00:16:14,439 Would take a feat of engineering on a truly epic scale. 257 00:16:17,410 --> 00:16:22,847 The daunting task fell to civil engineer hermann schurch. 258 00:16:22,849 --> 00:16:24,315 He not only needed to design 259 00:16:24,317 --> 00:16:27,452 A structure strong enough to span the huge chasm -- 260 00:16:27,454 --> 00:16:29,620 It would call for a groundbreaking approach 261 00:16:29,622 --> 00:16:32,056 To how it was built, too. 262 00:16:47,674 --> 00:16:49,273 Given the steep terrain, 263 00:16:49,275 --> 00:16:51,843 Transporting large sections of solid steel 264 00:16:51,845 --> 00:16:54,178 Was out of the question. 265 00:17:02,022 --> 00:17:05,189 The solution was the mighty langwieser viaduct. 266 00:17:05,191 --> 00:17:08,693 ♪ 267 00:17:08,695 --> 00:17:11,462 Constructed from a material which had never been used 268 00:17:11,464 --> 00:17:16,701 To build a railroad viaduct on this scale before -- 269 00:17:16,703 --> 00:17:20,371 Reinforced concrete. 270 00:17:20,373 --> 00:17:22,373 At 930 feet long, 271 00:17:22,375 --> 00:17:26,778 With a central arching span 330 feet wide, 272 00:17:26,780 --> 00:17:29,213 When it was completed in 1914, 273 00:17:29,215 --> 00:17:31,849 It was the longest concrete railroad bridge 274 00:17:31,851 --> 00:17:33,951 Ever constructed. 275 00:17:50,036 --> 00:17:52,437 To build a bridge strong enough to sustain 276 00:17:52,439 --> 00:17:54,639 The weight of trains across the valley 277 00:17:54,641 --> 00:17:58,242 In a single arching span, schurch embedded steel 278 00:17:58,244 --> 00:18:02,580 Within the concrete members of his structure. 279 00:18:02,582 --> 00:18:05,083 By reinforcing the concrete in this way, 280 00:18:05,085 --> 00:18:07,952 He could make use of both materials' strength -- 281 00:18:07,954 --> 00:18:11,089 Steel to resist tensile or twisting forces 282 00:18:11,091 --> 00:18:14,125 And concrete to resist compressive forces. 283 00:18:22,202 --> 00:18:25,937 Using a huge framework of wooden scaffolding for support, 284 00:18:25,939 --> 00:18:28,673 Up to 200 men toiled on this project, 285 00:18:28,675 --> 00:18:32,310 Ensuring its completion took just two years. 286 00:18:32,312 --> 00:18:37,949 ♪ 287 00:18:37,951 --> 00:18:39,717 Thanks to the vision and skill 288 00:18:39,719 --> 00:18:42,286 Of the men who built the langwieser viaduct, 289 00:18:42,288 --> 00:18:45,356 Reinforced concrete conquered the giant gorge... 290 00:18:53,867 --> 00:18:56,167 ...And changed the way rail bridges 291 00:18:56,169 --> 00:18:59,036 Were built forever in the process. 292 00:19:15,455 --> 00:19:18,322 But, of course, even the most exquisite rail bridges 293 00:19:18,324 --> 00:19:20,992 Are born of necessity. 294 00:19:20,994 --> 00:19:24,028 In the 19th century, engineers faced the challenge 295 00:19:24,030 --> 00:19:28,432 Of building a faster route connecting london and dublin. 296 00:19:28,434 --> 00:19:30,701 In order to connect the two capitals, 297 00:19:30,703 --> 00:19:32,670 A new rail line would be needed 298 00:19:32,672 --> 00:19:35,873 That would run along the north coast of wales. 299 00:19:35,875 --> 00:19:37,608 But to achieve this ambition 300 00:19:37,610 --> 00:19:40,244 Would involve bridging a deceptively difficult 301 00:19:40,246 --> 00:19:43,581 Stretch of water -- 302 00:19:43,583 --> 00:19:47,618 The gaping conwy river estuary... 303 00:19:47,620 --> 00:19:50,054 And its complex tidal flows. 304 00:19:50,056 --> 00:19:51,556 ♪ 305 00:19:51,558 --> 00:19:53,691 The obvious place for a crossing 306 00:19:53,693 --> 00:19:56,160 Was at the river's narrowest point. 307 00:19:56,162 --> 00:19:59,697 Here, conwy's imposing castle had been strategically built 308 00:19:59,699 --> 00:20:03,834 Around 600 years earlier. 309 00:20:03,836 --> 00:20:06,971 But as civil engineer john chilton appreciates, 310 00:20:06,973 --> 00:20:09,240 Turning the idea into a reality 311 00:20:09,242 --> 00:20:12,143 Would test engineers to their limits. 312 00:20:12,145 --> 00:20:14,579 Chilton: Well, the key challenges for building a bridge 313 00:20:14,581 --> 00:20:18,683 In this sort of situation is a very fast-flowing river. 314 00:20:18,685 --> 00:20:21,252 The tidal range means that the water flows in and out 315 00:20:21,254 --> 00:20:25,423 Of a quite constricted channel very fast. 316 00:20:25,425 --> 00:20:27,358 Narrator: Adding to the titanic challenge, 317 00:20:27,360 --> 00:20:30,461 It would need to bridge the entire river 318 00:20:30,463 --> 00:20:33,231 In a single, self-supporting span, 319 00:20:33,233 --> 00:20:34,999 A feat seemingly impossible 320 00:20:35,001 --> 00:20:38,703 For the technology of the 1800s. 321 00:20:38,705 --> 00:20:41,005 Chilton: If the engineers were going to 322 00:20:41,007 --> 00:20:43,207 Put a bridge across at this point, 323 00:20:43,209 --> 00:20:44,575 Then they would have to have 324 00:20:44,577 --> 00:20:47,411 A particularly revolutionary solution 325 00:20:47,413 --> 00:20:50,414 To take these heavy loads across. 326 00:20:50,416 --> 00:20:53,451 Narrator: So, what would it take for this intrepid team 327 00:20:53,453 --> 00:20:56,687 To make an impossible bridge a reality? 328 00:21:07,433 --> 00:21:12,370 ♪ 329 00:21:12,372 --> 00:21:14,205 Narrator: The conwy river estuary 330 00:21:14,207 --> 00:21:16,807 Presented a nearly insurmountable challenge 331 00:21:16,809 --> 00:21:20,044 To engineers -- an impossibly wide crossing 332 00:21:20,046 --> 00:21:23,781 With a strong and often unpredictable current. 333 00:21:23,783 --> 00:21:25,783 Their answer was the groundbreaking 334 00:21:25,785 --> 00:21:27,885 Conwy railway bridge. 335 00:21:27,887 --> 00:21:32,823 ♪ 336 00:21:32,825 --> 00:21:37,395 The first box-girder bridge ever constructed. 337 00:21:37,397 --> 00:21:39,230 Complete with formidable towers 338 00:21:39,232 --> 00:21:43,834 Designed to blend seamlessly with its medieval neighbor. 339 00:21:43,836 --> 00:21:46,370 This pair of wrought-iron tunnel-like structures 340 00:21:46,372 --> 00:21:52,576 Weigh in at a massive 1,320 tons apiece 341 00:21:52,578 --> 00:21:55,913 And stretching over 420 feet long. 342 00:21:55,915 --> 00:21:58,082 When it opened in 1849, 343 00:21:58,084 --> 00:22:03,421 It was the longest single-span rail bridge in the world. 344 00:22:03,423 --> 00:22:05,289 Chilton: The key thing here is that 345 00:22:05,291 --> 00:22:09,827 You're taking the railway bridge to much larger dimensions. 346 00:22:09,829 --> 00:22:13,497 It certainly was a groundbreaker at the time. 347 00:22:13,499 --> 00:22:14,899 Narrator: It was the brainchild 348 00:22:14,901 --> 00:22:19,937 Of two of victorian britain's most eminent engineers -- 349 00:22:19,939 --> 00:22:24,075 Robert stephenson and william fairbairn. 350 00:22:24,077 --> 00:22:27,178 To eliminate the need for central supports, 351 00:22:27,180 --> 00:22:30,514 Stephenson's inspired idea was to carry trains 352 00:22:30,516 --> 00:22:35,219 Through his bridge rather than over the top of it. 353 00:22:35,221 --> 00:22:38,356 But the size of the span needed would push the boundaries 354 00:22:38,358 --> 00:22:41,559 Of victorian engineering like never before. 355 00:22:41,561 --> 00:22:44,195 To show the principle of a girder, 356 00:22:44,197 --> 00:22:48,432 We've got two piers of the bridge here. 357 00:22:48,434 --> 00:22:50,801 We have a girder, this piece of paper, 358 00:22:50,803 --> 00:22:53,437 Which is very thin and wide. 359 00:22:53,439 --> 00:22:57,074 And if we put it across between the piers, it sags 360 00:22:57,076 --> 00:23:00,478 And won't even carry its own weight. 361 00:23:00,480 --> 00:23:02,046 The strength of the girder 362 00:23:02,048 --> 00:23:06,016 Depends principally on its depth. 363 00:23:06,018 --> 00:23:07,985 Narrator: To construct a girder strong enough, 364 00:23:07,987 --> 00:23:09,620 Stephenson and fairbairn 365 00:23:09,622 --> 00:23:13,290 Experimented with different-shaped tubes. 366 00:23:13,292 --> 00:23:17,395 So, the circular section already holds its own weight, 367 00:23:17,397 --> 00:23:20,698 And it will carry this little pot at the bottom here. 368 00:23:20,700 --> 00:23:22,967 I'm going to add some pennies 369 00:23:22,969 --> 00:23:25,703 To demonstrate how the beam works. 370 00:23:25,705 --> 00:23:32,510 1, 2, 3, 4, 5... 371 00:23:32,512 --> 00:23:35,246 70, 71, 72. 372 00:23:35,248 --> 00:23:38,315 And as you can see, 373 00:23:38,317 --> 00:23:41,685 The tubular beam has failed by crumpling. 374 00:23:41,687 --> 00:23:45,589 Narrator: With only a small point of contact between beam and piers, 375 00:23:45,591 --> 00:23:48,893 Load stresses cause it to squash at the ends. 376 00:23:48,895 --> 00:23:52,263 So, now we're going to take this rectangular tube 377 00:23:52,265 --> 00:23:55,366 And see if it outperforms the circular tube, 378 00:23:55,368 --> 00:23:58,302 Which failed at 71 pennies. 379 00:23:58,304 --> 00:24:00,938 ♪ 380 00:24:00,940 --> 00:24:06,277 ...72, 73, 74, 75... 381 00:24:06,279 --> 00:24:10,548 101, 102, 103, 104. 382 00:24:10,550 --> 00:24:13,317 ♪ 383 00:24:13,319 --> 00:24:15,619 Narrator: Having a larger surface area in contact 384 00:24:15,621 --> 00:24:18,456 With the supports on each side of the river 385 00:24:18,458 --> 00:24:21,091 Meant stephenson and fairbairn's box girders 386 00:24:21,093 --> 00:24:23,360 Could carry significantly more weight 387 00:24:23,362 --> 00:24:25,696 Over a longer single span. 388 00:24:25,698 --> 00:24:31,502 ♪ 389 00:24:31,504 --> 00:24:33,537 But overcoming the monumental challenge 390 00:24:33,539 --> 00:24:35,406 Of crossing the river conwy 391 00:24:35,408 --> 00:24:38,676 Didn't stop at the bridge's design. 392 00:24:38,678 --> 00:24:41,979 Constructing the enormously heavy spans in midair 393 00:24:41,981 --> 00:24:44,482 Over the water wasn't an option. 394 00:24:44,484 --> 00:24:46,984 Chilton: If you have the high-tidal range 395 00:24:46,986 --> 00:24:48,986 And you have fast-flowing water, 396 00:24:48,988 --> 00:24:51,922 It makes it difficult to put temporary supports 397 00:24:51,924 --> 00:24:53,657 In the channel. 398 00:24:53,659 --> 00:24:56,494 Narrator: Instead, its engineers turned to nature 399 00:24:56,496 --> 00:24:59,864 And ingeniously used the conwy's treacherous tides 400 00:24:59,866 --> 00:25:02,733 To their own advantage. 401 00:25:02,735 --> 00:25:05,836 Chilton: The girder made of wrought-iron sheets 402 00:25:05,838 --> 00:25:10,207 Was riveted together, was constructed on a beach nearby 403 00:25:10,209 --> 00:25:14,445 Between the high- and low-tide marks. 404 00:25:14,447 --> 00:25:18,148 Narrator: Once complete, large pontoons were floated underneath 405 00:25:18,150 --> 00:25:20,150 So it could be towed into position 406 00:25:20,152 --> 00:25:22,887 And lifted into place with hydraulic pumps. 407 00:25:22,889 --> 00:25:25,823 Chilton: The high-tidal range was actually used 408 00:25:25,825 --> 00:25:29,627 For the benefit of the construction process. 409 00:25:29,629 --> 00:25:31,595 Narrator: For its time, the conwy bridge 410 00:25:31,597 --> 00:25:35,499 Was a radical piece of railroad engineering. 411 00:25:35,501 --> 00:25:38,569 By introducing the new box-girder technology, 412 00:25:38,571 --> 00:25:41,572 It pushed the boundaries of what was thought possible 413 00:25:41,574 --> 00:25:45,342 And changed the face of bridge-building forever. 414 00:25:45,344 --> 00:25:48,178 Chilton: The conwy bridge certainly moved the technology forward 415 00:25:48,180 --> 00:25:50,381 Because this forward bridge construction 416 00:25:50,383 --> 00:25:52,516 Has gone on to influence 417 00:25:52,518 --> 00:25:57,187 The design of long-span bridge beams worldwide. 418 00:25:57,189 --> 00:26:00,090 Narrator: And this groundbreaking feat of ingenuity 419 00:26:00,092 --> 00:26:04,161 Is still part of britain's busy rail network today. 420 00:26:04,163 --> 00:26:08,132 Chilton: The conwy bridge is a magnificent achievement. 421 00:26:08,134 --> 00:26:14,004 The fact that it is still standing here after 170 years 422 00:26:14,006 --> 00:26:18,509 Is a testament to the quality of the victorian engineering, 423 00:26:18,511 --> 00:26:21,845 And this certainly has stood the test of time. 424 00:26:21,847 --> 00:26:25,482 ♪ 425 00:26:25,484 --> 00:26:27,618 Narrator: When it comes to bridges, 426 00:26:27,620 --> 00:26:31,288 Railroad engineers must overcome problems of all kinds, 427 00:26:31,290 --> 00:26:32,990 The most fundamental of which 428 00:26:32,992 --> 00:26:37,528 Is often how to transport materials to a build site. 429 00:26:37,530 --> 00:26:39,530 At the start of the 20th century, 430 00:26:39,532 --> 00:26:44,134 The global market for timber was sky-high. 431 00:26:44,136 --> 00:26:47,104 While canada's densely forested vancouver island 432 00:26:47,106 --> 00:26:50,741 Offered apparently endless resources to meet the demand, 433 00:26:50,743 --> 00:26:52,776 Transporting vast loads of lumber 434 00:26:52,778 --> 00:26:55,546 From this remote spot to the mainland and beyond 435 00:26:55,548 --> 00:26:59,116 Presented an impossible challenge -- 436 00:26:59,118 --> 00:27:02,419 A problem islander and master carpenter gord macdonald 437 00:27:02,421 --> 00:27:05,689 Understands well. 438 00:27:05,691 --> 00:27:06,957 Macdonald: This is cowichan bay, 439 00:27:06,959 --> 00:27:10,060 And cowichan bay is really the gateway 440 00:27:10,062 --> 00:27:12,596 For logs for this island, 441 00:27:12,598 --> 00:27:16,000 And it has been for centuries. 442 00:27:16,002 --> 00:27:18,736 It's getting them to here is the tough part. 443 00:27:18,738 --> 00:27:20,971 ♪ 444 00:27:20,973 --> 00:27:24,642 Narrator: In 1911, a railroad was commissioned to carry wood 445 00:27:24,644 --> 00:27:27,011 From the logging camps to the coast, 446 00:27:27,013 --> 00:27:32,349 But building it would prove to be anything but easy. 447 00:27:32,351 --> 00:27:34,018 After extensive surveys, 448 00:27:34,020 --> 00:27:36,754 The most strategic route was finally chosen, 449 00:27:36,756 --> 00:27:39,089 One which left engineers facing 450 00:27:39,091 --> 00:27:43,394 What seemed like an impassable obstacle -- 451 00:27:43,396 --> 00:27:47,197 The plunging koksilah river gorge. 452 00:27:47,199 --> 00:27:49,400 Macdonald: Even on a summer day like today, 453 00:27:49,402 --> 00:27:51,468 You can hear the river below. 454 00:27:51,470 --> 00:27:55,305 And in winter, the water just chucks it down this valley 455 00:27:55,307 --> 00:27:59,910 Along the riverbeds, through almost impenetrable forests. 456 00:27:59,912 --> 00:28:02,079 ♪ 457 00:28:02,081 --> 00:28:05,249 Narrator: But trees had brought railroad builders to the island, 458 00:28:05,251 --> 00:28:07,851 And it would be trees which provided a solution 459 00:28:07,853 --> 00:28:10,254 To bridging the huge ravine. 460 00:28:10,256 --> 00:28:12,890 Macdonald: It's just sensible that you would prefer 461 00:28:12,892 --> 00:28:15,659 To use materials which are locally available. 462 00:28:15,661 --> 00:28:18,929 Narrator: Conquering nature with the simple resources on hand 463 00:28:18,931 --> 00:28:22,700 Would take a truly remarkable feat of engineering. 464 00:28:34,046 --> 00:28:39,616 ♪ 465 00:28:39,618 --> 00:28:42,052 Narrator: The koksilah river gorge in vancouver 466 00:28:42,054 --> 00:28:43,987 Presented an enormous challenge 467 00:28:43,989 --> 00:28:46,924 To the engineers tasked with building a railroad 468 00:28:46,926 --> 00:28:49,960 That could transport valuable lumber to the coast. 469 00:28:49,962 --> 00:28:51,895 But in the early 20th century, 470 00:28:51,897 --> 00:28:55,299 They came up with a solution -- 471 00:28:55,301 --> 00:28:58,402 The monumental kinsol trestle. 472 00:28:58,404 --> 00:29:01,071 Standing 145 feet high 473 00:29:01,073 --> 00:29:05,442 And spanning 615 feet in length, 474 00:29:05,444 --> 00:29:07,644 The kinsol trestle took an incredible 475 00:29:07,646 --> 00:29:11,815 1.2 million board-feet of timber to construct, 476 00:29:11,817 --> 00:29:16,220 Making it one of the largest wooden bridges in the world. 477 00:29:16,222 --> 00:29:19,323 I must say, even though I've been here hundreds of times, 478 00:29:19,325 --> 00:29:24,094 It always is a real treat to come back. 479 00:29:24,096 --> 00:29:26,430 It's such a great bridge. 480 00:29:31,604 --> 00:29:33,670 Narrator: The wooden trestle was a vital part 481 00:29:33,672 --> 00:29:36,273 Of vancouver island's valuable logging industry 482 00:29:36,275 --> 00:29:39,109 For nearly 60 years. 483 00:29:39,111 --> 00:29:41,411 Macdonald: Kinsol is really a unique bit of engineering. 484 00:29:41,413 --> 00:29:43,680 You've got this quite ambitious crossing, 485 00:29:43,682 --> 00:29:46,784 The deep side here, complexity of the shape. 486 00:29:46,786 --> 00:29:49,186 ♪ 487 00:29:49,188 --> 00:29:51,321 Narrator: A problem made worse each spring 488 00:29:51,323 --> 00:29:54,525 As the river levels swell with melting snow and ice, 489 00:29:54,527 --> 00:29:56,393 Putting the timber to the test. 490 00:29:56,395 --> 00:29:58,729 Macdonald: You can tell just by looking at it 491 00:29:58,731 --> 00:30:02,633 That it was really built to perform heavy work. 492 00:30:02,635 --> 00:30:05,135 There's a section of the bridge which is quite long 493 00:30:05,137 --> 00:30:07,704 And has to be kept up above the highest water. 494 00:30:07,706 --> 00:30:11,375 That section of the bridge has to be entirely self-supporting. 495 00:30:11,377 --> 00:30:15,212 They can't build in the in-canal section or in the river section 496 00:30:15,214 --> 00:30:18,415 Because, of course, it would just be swept away. 497 00:30:18,417 --> 00:30:20,384 Narrator: To see just how the wood was engineered 498 00:30:20,386 --> 00:30:22,286 To conquer the river 499 00:30:22,288 --> 00:30:24,955 Requires burrowing to the very heart of the bridge. 500 00:30:24,957 --> 00:30:29,660 Ah, all the bears around here are vegetarians, I think. 501 00:30:29,662 --> 00:30:34,364 We should be...Reasonably safe. 502 00:30:34,366 --> 00:30:36,567 So, where we are now 503 00:30:36,569 --> 00:30:41,839 Is down in the very working guts of the trestle. 504 00:30:41,841 --> 00:30:43,340 We are -- 505 00:30:43,342 --> 00:30:48,011 We're just making our way out into the howe trusses. 506 00:30:48,013 --> 00:30:50,280 Narrator: First patented by american bridge builder 507 00:30:50,282 --> 00:30:53,350 William howe in 1840, 508 00:30:53,352 --> 00:30:55,686 His ingenious design made it possible 509 00:30:55,688 --> 00:30:58,589 To build bigger spans using wood, 510 00:30:58,591 --> 00:31:01,458 Something in plentiful supply here. 511 00:31:01,460 --> 00:31:04,061 Macdonald: Howe trusses were great for these logging bridges 512 00:31:04,063 --> 00:31:07,064 Because not only did they use a lot of wood 513 00:31:07,066 --> 00:31:09,233 But you could use relatively small pieces 514 00:31:09,235 --> 00:31:11,468 Or, you know, short pieces of wood. 515 00:31:11,470 --> 00:31:13,737 ♪ 516 00:31:13,739 --> 00:31:16,506 Narrator: In a truss, the three sides work together 517 00:31:16,508 --> 00:31:18,976 To give it strength. 518 00:31:18,978 --> 00:31:21,678 In a howe truss, the diagonal wooden beams 519 00:31:21,680 --> 00:31:25,182 Leaning towards the center of the bridge are in compression 520 00:31:25,184 --> 00:31:29,419 While the vertical metal poles are in tension. 521 00:31:29,421 --> 00:31:31,822 Macdonald: So, generally, in the web of the truss, 522 00:31:31,824 --> 00:31:33,590 The timber is doing what it's best at. 523 00:31:33,592 --> 00:31:36,460 It's working hard in compression. 524 00:31:36,462 --> 00:31:39,563 The other big advantage of a truss like this 525 00:31:39,565 --> 00:31:40,864 Is that it's also capable 526 00:31:40,866 --> 00:31:43,133 Of a great deal of work over that long span. 527 00:31:43,135 --> 00:31:47,704 So it can carry a heavy load above and make a big crossing. 528 00:31:47,706 --> 00:31:49,706 ♪ 529 00:31:49,708 --> 00:31:51,775 Narrator: Today, gord is going to check out 530 00:31:51,777 --> 00:31:55,178 Just how well they're holding up after almost a century. 531 00:31:55,180 --> 00:31:56,813 [ drill whirring ] 532 00:31:56,815 --> 00:31:59,783 Macdonald: So, this is a tool called a resistograph, 533 00:31:59,785 --> 00:32:02,986 And it's a very slender drill. 534 00:32:02,988 --> 00:32:06,924 And as the drill advances, the onboard computer 535 00:32:06,926 --> 00:32:09,593 Takes measurements of resistance. 536 00:32:09,595 --> 00:32:15,432 And we know that resistance is an indicator of wood's strength. 537 00:32:15,434 --> 00:32:17,834 Narrator: Boring into the timbers at key locations 538 00:32:17,836 --> 00:32:21,772 Reveals if they are sound or suffering from decay. 539 00:32:21,774 --> 00:32:25,375 Macdonald: Imagine that that scale represents 540 00:32:25,377 --> 00:32:28,312 The path of the drill bit. 541 00:32:28,314 --> 00:32:32,215 And these peaks are measurements of high resistance, 542 00:32:32,217 --> 00:32:34,685 And the flat spots like that, 543 00:32:34,687 --> 00:32:36,954 That's probably the very center of the tree, 544 00:32:36,956 --> 00:32:40,490 The pith -- would be less resistance. 545 00:32:40,492 --> 00:32:43,460 So, clean bill of health. 546 00:32:43,462 --> 00:32:45,996 Narrator: Though it was still standing strong 547 00:32:45,998 --> 00:32:48,799 When the bridge closed in 1979, 548 00:32:48,801 --> 00:32:52,235 It quickly fell into serious disrepair. 549 00:32:52,237 --> 00:32:55,172 And in 2006, it was set for demolition. 550 00:32:55,174 --> 00:32:58,208 ♪ 551 00:32:58,210 --> 00:33:00,477 But it was determined that a feat of engineering 552 00:33:00,479 --> 00:33:03,580 This remarkable and so historically significant 553 00:33:03,582 --> 00:33:06,283 Was too important to destroy, 554 00:33:06,285 --> 00:33:08,185 So this impossible bridge 555 00:33:08,187 --> 00:33:11,455 Was destined for an important second act. 556 00:33:22,935 --> 00:33:28,038 ♪ 557 00:33:28,040 --> 00:33:32,009 Narrator: After the kinsol trestle was retired in 1979, 558 00:33:32,011 --> 00:33:35,145 It was decided that this elaborate piece of history 559 00:33:35,147 --> 00:33:37,581 Was too important to demolish. 560 00:33:37,583 --> 00:33:40,917 So after four years of painstaking restoration, 561 00:33:40,919 --> 00:33:42,652 The trestle was reopened 562 00:33:42,654 --> 00:33:45,022 As the centerpiece of one of vancouver island's 563 00:33:45,024 --> 00:33:48,558 Most popular and educational hiking trails. 564 00:33:48,560 --> 00:33:51,128 Macdonald: People come from all over the world to see the bridge. 565 00:33:51,130 --> 00:33:53,363 They get an insight into 566 00:33:53,365 --> 00:33:57,701 Just that age in the development of the west 567 00:33:57,703 --> 00:34:00,904 When no task was too big 568 00:34:00,906 --> 00:34:05,409 And no undertaking too formidable. 569 00:34:05,411 --> 00:34:08,345 Narrator: And nearly 100 years after its completion, 570 00:34:08,347 --> 00:34:10,147 The kinsol trestle remains 571 00:34:10,149 --> 00:34:14,251 A towering achievement in rail engineering. 572 00:34:14,253 --> 00:34:16,420 Macdonald: These sorts of bridges were just -- 573 00:34:16,422 --> 00:34:19,189 They're just a critical part of the railway, 574 00:34:19,191 --> 00:34:21,291 Getting things from "a" to "b," 575 00:34:21,293 --> 00:34:23,560 And one of the reasons we love them so much 576 00:34:23,562 --> 00:34:27,631 Is because they just speak to that challenge overcome. 577 00:34:27,633 --> 00:34:31,101 ♪ 578 00:34:31,103 --> 00:34:32,903 Narrator: The world's engineers 579 00:34:32,905 --> 00:34:35,172 Are continuously pushing boundaries, 580 00:34:35,174 --> 00:34:36,840 And in the 21st century, 581 00:34:36,842 --> 00:34:39,342 There's one mega bridge in the making 582 00:34:39,344 --> 00:34:41,812 That will be capable of conquering all. 583 00:34:45,150 --> 00:34:47,751 India. 584 00:34:49,054 --> 00:34:52,155 Home to some of the world's remotest communities. 585 00:34:52,157 --> 00:34:54,291 ♪ 586 00:34:54,293 --> 00:34:57,928 None more so than a region within jammu and kashmir, 587 00:34:57,930 --> 00:35:01,665 Bordering pakistan at the foothills of the himalayas. 588 00:35:01,667 --> 00:35:04,101 ♪ 589 00:35:04,103 --> 00:35:06,903 And it's here that a record-breaking railroad project 590 00:35:06,905 --> 00:35:10,774 Of epic proportions is under way. 591 00:35:10,776 --> 00:35:12,976 Agrawal: The region around bakkal and kauri 592 00:35:12,978 --> 00:35:14,377 Is very, very remote, 593 00:35:14,379 --> 00:35:16,613 And it's very difficult to get around there. 594 00:35:16,615 --> 00:35:18,315 And so, for a long time, 595 00:35:18,317 --> 00:35:22,352 There's been this will or this need to create a railway link. 596 00:35:26,191 --> 00:35:28,058 Narrator: The kashmir railway project 597 00:35:28,060 --> 00:35:31,795 Is a 215-mile line that will connect communities 598 00:35:31,797 --> 00:35:36,466 Amidst some of the most hostile terrain on earth. 599 00:35:36,468 --> 00:35:40,103 That rail line has to go through tunnels and above bridges 600 00:35:40,105 --> 00:35:43,039 Because of the really mountainous topography 601 00:35:43,041 --> 00:35:46,710 That we experience in the himalayas. 602 00:35:46,712 --> 00:35:48,678 Narrator: But in its path to completion 603 00:35:48,680 --> 00:35:51,848 Lies a ferocious obstacle. 604 00:35:51,850 --> 00:35:54,651 Agrawal: One of the trickiest segments of the entire line 605 00:35:54,653 --> 00:35:56,853 Is where the railway has to actually cross over 606 00:35:56,855 --> 00:35:59,156 The river chenab, and that's because the gorge 607 00:35:59,158 --> 00:36:00,657 Is very, very deep there. 608 00:36:00,659 --> 00:36:03,326 So the distance from where the railway line is, 609 00:36:03,328 --> 00:36:05,262 Down to the surface of the river, 610 00:36:05,264 --> 00:36:08,632 Is over 300 meters. 611 00:36:08,634 --> 00:36:11,401 Narrator: The only way of spanning this enormous chasm 612 00:36:11,403 --> 00:36:14,804 Is with the world's highest railroad crossing -- 613 00:36:14,806 --> 00:36:17,040 The audacious chenab bridge. 614 00:36:17,042 --> 00:36:23,547 ♪ 615 00:36:23,549 --> 00:36:28,185 At a staggering 4,300 feet long, 616 00:36:28,187 --> 00:36:32,923 And towering 1,080 feet above the river, 617 00:36:32,925 --> 00:36:34,424 Once completed, the chenab 618 00:36:34,426 --> 00:36:38,028 Is set to be a true giant of engineering. 619 00:36:38,030 --> 00:36:40,897 The chenab bridge is a record in the making, 620 00:36:40,899 --> 00:36:42,399 Because once it's finished, 621 00:36:42,401 --> 00:36:45,569 It will be the highest railway bridge in the world. 622 00:36:45,571 --> 00:36:48,505 ♪ 623 00:36:48,507 --> 00:36:51,308 Narrator: But the most crucial phase of this epic project 624 00:36:51,310 --> 00:36:54,211 Has taken place more than 320 feet below 625 00:36:54,213 --> 00:36:56,646 The valley's edge -- 626 00:36:56,648 --> 00:36:59,216 Preparing its foundations, 627 00:36:59,218 --> 00:37:03,486 No mean feat for a bridge of this magnitude. 628 00:37:03,488 --> 00:37:07,257 Ward: The bridge itself is only as strong and stable 629 00:37:07,259 --> 00:37:10,193 As the foundations upon which it's built. 630 00:37:12,097 --> 00:37:14,231 Narrator: Engineering geologist phil ward 631 00:37:14,233 --> 00:37:16,199 Knew building this railroad bridge 632 00:37:16,201 --> 00:37:18,368 Would be the challenge of a lifetime 633 00:37:18,370 --> 00:37:23,607 When he saw the site where the chenab bridge would one day be. 634 00:37:23,609 --> 00:37:26,676 Ward: These are the largest cut slopes I've ever been involved in. 635 00:37:26,678 --> 00:37:28,378 Narrator: Between the slope, 636 00:37:28,380 --> 00:37:31,047 The area's propensity for landslides, 637 00:37:31,049 --> 00:37:33,550 And its incredibly remote build site, 638 00:37:33,552 --> 00:37:35,518 The chenab bridge would prove to be 639 00:37:35,520 --> 00:37:39,356 The most impossible piece of this railroad puzzle. 640 00:37:51,036 --> 00:37:55,505 ♪ 641 00:37:55,507 --> 00:37:57,741 Narrator: Engineering geologist phil ward 642 00:37:57,743 --> 00:38:01,111 Has firsthand experience dealing with the challenges 643 00:38:01,113 --> 00:38:03,947 Facing the construction of the chenab bridge, 644 00:38:03,949 --> 00:38:07,484 Not least because of its remote location. 645 00:38:07,486 --> 00:38:09,319 Ward: When I first visited the site, 646 00:38:09,321 --> 00:38:11,621 It was a six-hour jeep drive 647 00:38:11,623 --> 00:38:14,691 From jammu up to the bridge site. 648 00:38:14,693 --> 00:38:17,827 The access roads were subject to landslides. 649 00:38:17,829 --> 00:38:22,065 The chenab bridge is crossing the chenab river at a location 650 00:38:22,067 --> 00:38:25,869 Where the slope angles are particularly steep. 651 00:38:25,871 --> 00:38:28,505 And surrounding the area of the bridge, 652 00:38:28,507 --> 00:38:31,308 There's a lot of evidence of big landslides, 653 00:38:31,310 --> 00:38:34,344 So slope instability along the river gorge. 654 00:38:34,346 --> 00:38:36,846 ♪ 655 00:38:36,848 --> 00:38:38,615 Narrator: It took two critical years 656 00:38:38,617 --> 00:38:40,517 Of boring into the steep slopes 657 00:38:40,519 --> 00:38:42,719 To analyze the condition of the rock 658 00:38:42,721 --> 00:38:44,654 Before engineers were satisfied 659 00:38:44,656 --> 00:38:47,357 That the bridge foundations could be constructed. 660 00:38:47,359 --> 00:38:49,059 Then the colossal process 661 00:38:49,061 --> 00:38:52,295 Of stabilizing the rock faces began. 662 00:38:52,297 --> 00:38:55,365 Ward: These are the largest cut slopes I've ever been involved in, 663 00:38:55,367 --> 00:38:59,536 And a great deal of rock had to be excavated, 664 00:38:59,538 --> 00:39:02,305 And very, very large numbers of rock bolts 665 00:39:02,307 --> 00:39:05,775 Had to be installed to stabilize those cut slopes. 666 00:39:08,246 --> 00:39:11,381 Narrator: Rock bolts are formed from grids of steel bars, 667 00:39:11,383 --> 00:39:14,184 Some up to 130 feet in length, 668 00:39:14,186 --> 00:39:18,154 That are driven into the rock face and secured in position. 669 00:39:18,156 --> 00:39:20,957 Once inserted, the bolts help to stabilize 670 00:39:20,959 --> 00:39:23,326 And strengthen the valley's walls, 671 00:39:23,328 --> 00:39:27,731 Creating a surface that's secure enough to build on. 672 00:39:27,733 --> 00:39:30,233 Ward: These reinforced the rock mass 673 00:39:30,235 --> 00:39:33,470 And gave us assurance that we could provide 674 00:39:33,472 --> 00:39:36,906 An adequate factor of safety on slope stability. 675 00:39:36,908 --> 00:39:41,010 ♪ 676 00:39:41,012 --> 00:39:43,613 Narrator: Over a decade since its conception, 677 00:39:43,615 --> 00:39:49,519 The vast gorge is almost ready for the arch to span the river. 678 00:39:49,521 --> 00:39:52,856 However, this project still has years ahead of it 679 00:39:52,858 --> 00:39:56,292 And many more obstacles to overcome before the bridge 680 00:39:56,294 --> 00:39:59,396 And this ambitious railroad line is complete. 681 00:39:59,398 --> 00:40:03,333 ♪ 682 00:40:03,335 --> 00:40:05,402 The giant arch will need to withstand 683 00:40:05,404 --> 00:40:08,505 All that this volatile region can throw at it, 684 00:40:08,507 --> 00:40:13,676 From earthquakes to destructive winds and monsoon rains. 685 00:40:13,678 --> 00:40:15,278 But once complete, 686 00:40:15,280 --> 00:40:18,748 This monumental structure will dwarf the eiffel tower 687 00:40:18,750 --> 00:40:23,386 And set a new benchmark for mega bridges around the globe. 688 00:40:23,388 --> 00:40:25,989 Ward: For me, this has been one of the most exciting projects 689 00:40:25,991 --> 00:40:28,291 I've ever worked on. 690 00:40:28,293 --> 00:40:31,394 The scale of the project is mind-boggling, in actual fact, 691 00:40:31,396 --> 00:40:34,497 And it always amazes me every time I visit the site, 692 00:40:34,499 --> 00:40:36,499 As I come around the corner on the access road 693 00:40:36,501 --> 00:40:39,769 And see these massive rock faces 694 00:40:39,771 --> 00:40:41,938 Dwarfing the tiny little vehicles 695 00:40:41,940 --> 00:40:44,240 That are traversing the faces. 696 00:40:44,242 --> 00:40:46,242 ♪ 697 00:40:46,244 --> 00:40:49,312 Narrator: This project is testing engineers to the limit 698 00:40:49,314 --> 00:40:52,449 And will surely continue to do so. 699 00:40:52,451 --> 00:40:54,451 Meanwhile, the world watches 700 00:40:54,453 --> 00:40:57,187 Challenge after challenge overcome. 701 00:40:57,189 --> 00:41:00,123 ♪ 702 00:41:00,125 --> 00:41:03,660 Agrawal: I think it is so fascinating watching the progress 703 00:41:03,662 --> 00:41:07,096 Of a record-breaking bridge like the chenab bridge. 704 00:41:07,098 --> 00:41:08,898 And I also think it's a real jewel in the crown 705 00:41:08,900 --> 00:41:11,034 For structures in india because it's had 706 00:41:11,036 --> 00:41:13,970 So many different complex challenges solved 707 00:41:13,972 --> 00:41:17,574 That it will almost set a precedent. 708 00:41:17,576 --> 00:41:19,409 Once this bridge is finished, 709 00:41:19,411 --> 00:41:23,680 I think it'll be one of the most impressive bridges in the world. 710 00:41:23,682 --> 00:41:26,749 It's a really, really impressive structure. 711 00:41:30,255 --> 00:41:35,024 ♪ 712 00:41:35,026 --> 00:41:37,193 Narrator: Since the birth of the railroads, 713 00:41:37,195 --> 00:41:40,630 Bridges have opened up the world to trains... 714 00:41:40,632 --> 00:41:48,104 ♪ 715 00:41:48,106 --> 00:41:52,842 ...Allowing them to cross seemingly unconquerable chasms. 716 00:41:52,844 --> 00:41:55,178 Ward: I hope at some point in the future, 717 00:41:55,180 --> 00:41:57,580 I can travel across the chenab bridge 718 00:41:57,582 --> 00:42:01,885 And feel privileged that I was involved in the design. 719 00:42:01,887 --> 00:42:05,522 Narrator: Thanks to inspired solutions... 720 00:42:05,524 --> 00:42:08,324 Astwood: The base isolation used in the south rangitikei viaduct 721 00:42:08,326 --> 00:42:11,761 Was completely innovative at the time. 722 00:42:11,763 --> 00:42:13,830 Narrator: ...Engineers continue to build 723 00:42:13,832 --> 00:42:17,100 Their impossible railroads. 724 00:42:17,102 --> 00:42:18,935 Agrawal: Every time we push a boundary, 725 00:42:18,937 --> 00:42:21,204 We then aspire to push that boundary even more, 726 00:42:21,206 --> 00:42:23,506 To break that next record. 727 00:42:23,508 --> 00:42:27,844 ♪ 64294

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