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Would you like to inspect the original subtitles? These are the user uploaded subtitles that are being translated: 1 00:00:01,040 --> 00:00:04,080 A new breed of super machine is evolving. 2 00:00:06,060 --> 00:00:08,039 Bigger. Faster. 3 00:00:09,580 --> 00:00:10,580 Smarter. 4 00:00:11,340 --> 00:00:14,280 Built to tackle near impossible feats. 5 00:00:14,960 --> 00:00:19,420 Among them, one of the world's most advanced high -speed trains. 6 00:00:19,700 --> 00:00:21,900 We're trying to be on time in Rome. 7 00:00:22,640 --> 00:00:25,720 Cutting delays and relieving gridlock highways. 8 00:00:26,600 --> 00:00:30,940 This groundbreaking machine could revolutionize commuting in America. 9 00:00:31,180 --> 00:00:33,060 The big boss here is the clock. 10 00:00:33,380 --> 00:00:37,720 Most American inner -city trains travel at around 80 miles per hour. 11 00:00:37,940 --> 00:00:41,340 This bullet train travels at 180. 12 00:00:42,280 --> 00:00:43,800 I don't like being late. 13 00:00:44,320 --> 00:00:47,240 But fast trains can ride out of control. 14 00:00:49,660 --> 00:00:50,660 Stay safe. 15 00:00:51,140 --> 00:00:54,120 Take the machine designed like no other. 16 00:00:55,600 --> 00:01:01,960 We'll blow this $35 million beast apart to discover technological 17 00:01:01,960 --> 00:01:05,700 secrets that overcome the impossible. 18 00:01:06,780 --> 00:01:12,040 From air -sealed train cars protecting passengers from powerful pressure waves 19 00:01:12,040 --> 00:01:18,020 to a precision -engineered power system built to channel 25 ,000 volts. 20 00:01:20,600 --> 00:01:22,280 We'll reveal... 21 00:01:22,890 --> 00:01:28,830 How this extraordinary super train evolved to rise above all other 22 00:01:35,190 --> 00:01:38,970 Many American cities are reaching transport gridlock. 23 00:01:39,510 --> 00:01:45,270 Congested highways and airports cost the U .S. economy over $100 billion a year 24 00:01:45,270 --> 00:01:46,048 in delays. 25 00:01:46,050 --> 00:01:49,310 And the country's rail network is aging. 26 00:01:51,560 --> 00:01:56,400 Old infrastructure and outdated rolling stock is causing frustrating delays. 27 00:01:57,060 --> 00:01:59,680 There have also been deadly accidents. 28 00:02:01,100 --> 00:02:06,960 To solve the problem, engineers are looking across the Atlantic to Italy, 29 00:02:07,060 --> 00:02:13,040 where a new breed of train called Italo is at the forefront of speed and safety 30 00:02:13,040 --> 00:02:17,160 technology and is committed to always arriving on time. 31 00:02:21,130 --> 00:02:25,290 means 400 people is waiting for you somewhere. 32 00:02:25,590 --> 00:02:30,570 The first of its kind, it could form the blueprint for super -fast commuter 33 00:02:30,570 --> 00:02:35,310 trains, such as the proposed high -speed line connecting Los Angeles and San 34 00:02:35,310 --> 00:02:38,830 Francisco, cutting the average journey time in half. 35 00:02:40,890 --> 00:02:46,790 This billion -dollar fleet shuttles passengers between 14 great Italian 36 00:02:48,840 --> 00:02:54,180 Backed by high -tech control centers and 24 -hour maintenance facilities, 37 00:02:54,680 --> 00:02:59,800 Italo's mission is to get passengers to their destinations with no more than 38 00:02:59,800 --> 00:03:00,920 five minutes delay. 39 00:03:02,480 --> 00:03:05,160 Rail travel can be dangerous. 40 00:03:06,120 --> 00:03:12,720 In September 2008, this Metrolink train in Los Angeles collided with a freight 41 00:03:12,720 --> 00:03:15,260 train, killing 25 passengers. 42 00:03:17,960 --> 00:03:23,320 To prevent accidents like this, Italo is no ordinary high -speed train. 43 00:03:24,280 --> 00:03:31,020 This 440 -ton sprinter is crammed with innovative technology to keep its 44 00:03:31,020 --> 00:03:32,020 passengers safe. 45 00:03:32,460 --> 00:03:38,140 Its shell is sculpted from over 50 ,000 square feet of super -thin aluminum. 46 00:03:41,020 --> 00:03:43,680 12 electric motors drive her wheel. 47 00:03:44,250 --> 00:03:47,250 with the power of 16 Formula One cars. 48 00:03:50,690 --> 00:03:56,910 And her air -cushion suspension keeps her on track at 180 miles per hour. 49 00:03:58,590 --> 00:04:04,190 All of these features work together to make her the Ferrari among high -speed 50 00:04:04,190 --> 00:04:05,190 trains. 51 00:04:08,050 --> 00:04:11,830 This is the man with the key to wake this sleeping beast. 52 00:04:12,430 --> 00:04:18,519 Engineer... Gabriele Cicillini. There is only one key, so you have to be careful 53 00:04:18,519 --> 00:04:19,540 not to lose that. 54 00:04:23,600 --> 00:04:26,980 Now we have to turn it on and bring it live. 55 00:04:28,180 --> 00:04:29,180 Today's mission? 56 00:04:29,520 --> 00:04:35,120 Deliver 450 passengers from Venice to Rome in less than four hours. 57 00:04:35,800 --> 00:04:39,040 It's really important to set the safety distance perfectly. 58 00:04:39,340 --> 00:04:43,700 Even more important for a train which runs at 300 kilometers per hour. 59 00:04:44,420 --> 00:04:50,300 The 310 -mile Venice to Rome route is a vital artery for thousands of business 60 00:04:50,300 --> 00:04:51,540 commuters and tourists. 61 00:04:53,060 --> 00:04:57,340 It's down to train manager Naima Cantini to look after them. 62 00:04:57,620 --> 00:04:59,960 I'm just going to pick up my train over there. 63 00:05:09,320 --> 00:05:13,980 My train should be always on time. They have to be on time. I don't like being 64 00:05:13,980 --> 00:05:14,980 late. 65 00:05:34,220 --> 00:05:38,060 The train departs on time at 9 .55 a .m. 66 00:05:40,840 --> 00:05:43,820 Italo have been in business for less than two years. 67 00:05:44,220 --> 00:05:46,940 To survive, they must build a reputation. 68 00:05:47,480 --> 00:05:48,480 Their goal? 69 00:05:48,640 --> 00:05:51,280 Never more than five minutes late. 70 00:05:53,820 --> 00:05:56,060 But there's a long journey ahead. 71 00:05:58,440 --> 00:06:00,900 From the island city of Venice... 72 00:06:02,240 --> 00:06:08,960 Gabriele must guide the train 310 miles across the Apennine Mountain 73 00:06:08,960 --> 00:06:15,900 through Padua, Bologna, and Florence to 74 00:06:15,900 --> 00:06:19,720 reach its final destination, Rome. 75 00:06:23,320 --> 00:06:26,720 Ladies and gentlemen, good morning. I'm Naima, your train manager, and together 76 00:06:26,720 --> 00:06:29,300 with Gabriele and Robin, it's our pleasure to welcome you on board. 77 00:06:30,250 --> 00:06:36,150 Traveling at more than 110 miles per hour, it's impossible for Gabriele to 78 00:06:36,150 --> 00:06:37,150 to what's up ahead. 79 00:06:39,050 --> 00:06:44,750 He relies on controllers at Italo's headquarters in Rome to alert him to any 80 00:06:44,750 --> 00:06:46,030 dangers on the track. 81 00:06:48,030 --> 00:06:52,300 Fabrizio Chiaretto and his team... Monitor every train in the fleet. 82 00:06:52,580 --> 00:06:59,040 We run up to 50 trains per day. As you can see here, we know at every time 83 00:06:59,040 --> 00:07:00,040 the trains are. 84 00:07:00,120 --> 00:07:02,720 The 9983 is on its way now. 85 00:07:03,520 --> 00:07:05,560 10 .21 a .m. 86 00:07:11,400 --> 00:07:14,960 Italo is due at her next stop, Bologna, in an hour. 87 00:07:16,820 --> 00:07:18,780 Gabriele needs to pick up the pace. 88 00:07:19,360 --> 00:07:21,500 Now we have to go a little faster. 89 00:07:24,360 --> 00:07:27,740 The whole body of this train is designed for speed. 90 00:07:33,700 --> 00:07:40,380 Beneath her race car red paint, just two hundredths of an inch thick, are 91 00:07:40,380 --> 00:07:43,200 over 50 ,000 square feet of skin. 92 00:07:44,360 --> 00:07:46,920 It's made from a clever aluminum sandwich. 93 00:07:49,450 --> 00:07:54,750 Two sheets of superlight aluminum alloy, filled with corrugated aluminum in 94 00:07:54,750 --> 00:07:59,230 between, make her 80 tons lighter than a standard steel train. 95 00:08:02,210 --> 00:08:07,610 To move this featherlight body, she borrows an idea from some of the most 96 00:08:07,610 --> 00:08:09,610 efficient travelers on the planet. 97 00:08:11,650 --> 00:08:17,830 Geese. When they migrate large distances, they always fly in a V 98 00:08:20,270 --> 00:08:23,490 The tips of their wings stir up vortices in the air. 99 00:08:26,110 --> 00:08:29,610 These create updrafts that lift the neighboring goose. 100 00:08:30,810 --> 00:08:35,929 So all birds, except the leader, save up to 50 % of their energy, 101 00:08:36,210 --> 00:08:40,870 helping them go higher, further, and faster. 102 00:08:42,990 --> 00:08:48,210 Italo's designers sculpt V -shaped across its body to help it cut through 103 00:08:48,210 --> 00:08:49,210 air. 104 00:08:49,360 --> 00:08:56,080 sleek fairings on the bogeys, a cone -shaped nose, and triangular shields 105 00:08:56,080 --> 00:09:02,680 the power system help propel her to a top speed of 220 miles per hour. 106 00:09:04,820 --> 00:09:05,820 Let's go. 107 00:09:08,640 --> 00:09:09,800 10 .25. 108 00:09:10,280 --> 00:09:12,020 Italo picks up the pace. 109 00:09:13,360 --> 00:09:15,440 But as history proves... 110 00:09:15,720 --> 00:09:18,840 Increasing speed means increasing risk. 111 00:09:20,040 --> 00:09:22,640 July 23, 2011. 112 00:09:23,740 --> 00:09:29,360 Two brand -new high -speed bullet trains were traveling between Hangzhou and 113 00:09:29,360 --> 00:09:30,780 Fuzhou in China. 114 00:09:33,320 --> 00:09:37,480 A signal failure caused the trains to collide on a viaduct. 115 00:09:38,020 --> 00:09:40,040 Both trains derailed. 116 00:09:40,960 --> 00:09:43,020 Forty passengers were killed. 117 00:09:45,100 --> 00:09:50,020 The Italo train has intelligence built in to prevent collisions like this. 118 00:09:50,860 --> 00:09:55,880 An automatic safety system detects if you veer too close to another train. 119 00:09:56,220 --> 00:10:01,020 The automatic train protection system slows you down, even to stop you. 120 00:10:01,500 --> 00:10:06,420 The last resort, a unique crash protection system built into her nose. 121 00:10:09,260 --> 00:10:11,380 It has three layers of defense. 122 00:10:13,200 --> 00:10:15,380 A shock -absorbing piston at the front. 123 00:10:18,440 --> 00:10:22,240 Behind it, a steel bumper with five crumple zones. 124 00:10:24,020 --> 00:10:28,480 And a crash -proof cage made from high -strength steel. 125 00:10:29,820 --> 00:10:35,140 Together, they can absorb the head -on impact of a truck traveling at 60 miles 126 00:10:35,140 --> 00:10:36,140 per hour. 127 00:10:36,700 --> 00:10:39,520 To give the engineer maximum protection. 128 00:10:43,310 --> 00:10:46,710 Gabriele's train is the first of a pioneering new design. 129 00:10:49,490 --> 00:10:54,810 Before entering service, months of computer modeling were put to the test 130 00:10:54,810 --> 00:10:56,650 high -precision crash simulation. 131 00:11:00,970 --> 00:11:06,290 The results prove that Italo's nose has an effective crumple zone of 12 feet. 132 00:11:07,870 --> 00:11:12,250 Vital protection for Gabriele as he pushes the pedal to the metal. 133 00:11:12,670 --> 00:11:14,970 and hits 180 miles per hour. 134 00:11:16,250 --> 00:11:21,210 Traveling three times faster than a highway speed limit, it's critical that 135 00:11:21,210 --> 00:11:22,810 tracks ahead are clear. 136 00:11:29,010 --> 00:11:32,270 In the U .S., rail infrastructure is aging. 137 00:11:32,490 --> 00:11:37,570 Commuting by train can be slow, frustrating, and sometimes even 138 00:11:38,530 --> 00:11:43,710 But one day, super speed trains like this... could revolutionize the way we 139 00:11:43,710 --> 00:11:45,590 to work and cross the country. 140 00:11:47,150 --> 00:11:53,970 In Italy, this Italo high -speed train is 22 miles into her 310 -mile journey 141 00:11:53,970 --> 00:11:55,690 from Venice to Rome. 142 00:11:56,930 --> 00:12:01,970 Up ahead lies a potentially dangerous 75 -mile section of track. 143 00:12:02,430 --> 00:12:08,710 There are many turns, many railway stations, so you cannot go 300 144 00:12:08,710 --> 00:12:14,580 hour. Engineers laid these tracks before the revolutionary high -speed Italo was 145 00:12:14,580 --> 00:12:15,580 invented. 146 00:12:15,920 --> 00:12:20,920 Prints that are coming from Venezia to Rome run to a traditional line to 147 00:12:20,920 --> 00:12:24,860 Bologna. The traditional lines are not designed for high speed. 148 00:12:25,320 --> 00:12:29,560 Go too fast here and the consequences could be fatal. 149 00:12:29,880 --> 00:12:35,620 If you go faster than the speed limit on this track, you would go out of the 150 00:12:35,620 --> 00:12:36,620 tracks. 151 00:12:36,700 --> 00:12:39,100 Trains have derailed in other countries before. 152 00:12:40,320 --> 00:12:47,320 On July 24th, 2013, this Spanish Alvea high -speed train entered a 153 00:12:47,320 --> 00:12:50,300 tight bend at more than twice the speed limit. 154 00:12:51,420 --> 00:12:54,700 The wheels left the tracks, derailing the trains. 155 00:12:56,080 --> 00:12:57,780 79 people died. 156 00:12:59,240 --> 00:13:04,470 And in the U .S., this Metro North train... traveling into New York City in 157 00:13:04,470 --> 00:13:09,890 December 2013, was also traveling too fast on a bend. 158 00:13:10,350 --> 00:13:13,410 It derailed, killing four passengers. 159 00:13:15,110 --> 00:13:20,190 To prevent disasters like these, Italo has inbuilt intelligence. 160 00:13:20,770 --> 00:13:24,770 It can sense if Gabriele travels too fast for the tracks. 161 00:13:25,150 --> 00:13:27,050 The train is very clever. 162 00:13:27,610 --> 00:13:32,910 We have a safety system that breaks the train every time you hit the speed 163 00:13:32,910 --> 00:13:35,050 limit, even by a little bit. 164 00:13:35,470 --> 00:13:40,190 Speed sensors aren't the only inventions that keep Italo riding safely on the 165 00:13:40,190 --> 00:13:41,190 rails. 166 00:13:44,210 --> 00:13:50,150 The key to a smooth run lies in the sets of wheels, called bogies, that link the 167 00:13:50,150 --> 00:13:51,150 train cars. 168 00:13:51,670 --> 00:13:56,470 Each bogie has four wheels and is the size of an SUV. 169 00:13:58,350 --> 00:14:03,590 They're crammed with innovative suspension, an idea that has its roots 170 00:14:03,590 --> 00:14:04,590 ancient Britain. 171 00:14:06,350 --> 00:14:11,870 Celtic warriors fought their battles from chariots, but on bumpy grounds they 172 00:14:11,870 --> 00:14:13,030 were a lousy ride. 173 00:14:14,250 --> 00:14:18,790 So the Celts suspended the wheels from loops of leather. 174 00:14:19,510 --> 00:14:25,310 The leather straps absorbed the bumps to give both a smoother ride and a deadly 175 00:14:25,310 --> 00:14:26,310 aim. 176 00:14:29,710 --> 00:14:34,890 The Italo has an extraordinary three layers of suspension built into its 177 00:14:35,530 --> 00:14:38,590 Coiled springs soften vibrations and bumps. 178 00:14:39,930 --> 00:14:44,870 Hydraulic dampers absorb sideways motion to keep the wheels on track. 179 00:14:45,350 --> 00:14:50,930 And two inflatable rubber bags automatically adjust the cushioning 180 00:14:50,930 --> 00:14:56,730 the number of passengers on board, giving Italo a super smooth ride. 181 00:15:00,490 --> 00:15:06,510 An army of 200 mechanics works around the clock to keep the 25 -strong fleet 182 00:15:06,510 --> 00:15:09,250 Italo super trains in pristine condition. 183 00:15:10,250 --> 00:15:15,790 Each train has a check -up every four days at this depot in southern Italy to 184 00:15:15,790 --> 00:15:20,030 make sure its innovative bogeys and speed sensors work without a hitch. 185 00:15:21,350 --> 00:15:24,330 Diego Cutolo heads up tonight's crew. 186 00:15:24,990 --> 00:15:28,870 The big boss here is the clock. I have 13 hours. 187 00:15:29,470 --> 00:15:34,770 To turn around the train and to do all we need to do from start to the end. 188 00:15:35,290 --> 00:15:38,990 Diego's team overhauls four or five trains every day. 189 00:15:39,350 --> 00:15:42,390 Our mission is the safety of the train. 190 00:15:42,890 --> 00:15:48,430 Passenger safety, driver safety, everything depends on what we do here 191 00:15:49,550 --> 00:15:54,830 The crew scans the wheel axles using ultrasound to check for deadly weak 192 00:15:55,230 --> 00:16:00,090 The ultrasound checking system is really, really important because it's 193 00:16:00,090 --> 00:16:05,790 way we have to detect if the axle is somehow broken or is going to break. 194 00:16:07,610 --> 00:16:14,190 The most dangerous thing that can happen if the axle somehow is not strong 195 00:16:14,190 --> 00:16:17,670 enough anymore is that it can break during the run of the train. 196 00:16:18,190 --> 00:16:21,150 It will be really a total disaster. 197 00:16:21,730 --> 00:16:27,430 The ultrasound scan allows Diego's team to pinpoint fatigue cracks in the axle 198 00:16:27,430 --> 00:16:30,330 metal, too small to see with the naked eye. 199 00:16:30,650 --> 00:16:36,970 So in this way, we are sure that your axle, for all its length, has no 200 00:16:37,230 --> 00:16:43,230 So you see all white, that means that it did not detect any defect. 201 00:16:43,510 --> 00:16:46,110 That means that the axle is okay. 202 00:16:47,740 --> 00:16:53,760 It's regular pit stops like these that keep Gabriele's train from flying off 203 00:16:53,760 --> 00:16:54,900 tracks at high speed. 204 00:16:57,880 --> 00:16:58,940 11 .10. 205 00:16:59,820 --> 00:17:02,480 75 miles into the journey to Rome. 206 00:17:03,120 --> 00:17:07,560 Italo's due at her next station, Bologna, just 10 minutes from now. 207 00:17:08,780 --> 00:17:10,400 But a problem up ahead. 208 00:17:11,099 --> 00:17:13,560 could bring the train to a grinding halt. 209 00:17:13,900 --> 00:17:19,140 The problem is that local trains are running on this line as well, so you can 210 00:17:19,140 --> 00:17:21,680 get late because of conflicts with them. 211 00:17:22,440 --> 00:17:26,200 Gabriele is stuck right behind one of the slow trains. 212 00:17:26,760 --> 00:17:31,520 He now has to slow down. That means that this train is getting late. 213 00:17:32,000 --> 00:17:37,480 It'll lose reputation as the future of high -speed commuter transit is on the 214 00:17:37,480 --> 00:17:38,480 line. 215 00:17:39,760 --> 00:17:43,800 She's got to be on time and make it within the magic five -minute window. 216 00:17:44,040 --> 00:17:46,540 The screen now is four minutes delayed. 217 00:17:46,920 --> 00:17:52,440 If it gets higher than five minutes, then there is a problem. 218 00:18:02,380 --> 00:18:06,000 The U .S.'s rail network is in need of modernization. 219 00:18:07,880 --> 00:18:12,660 Plans are afoot for super high -speed trains that could cut the commute from 220 00:18:12,660 --> 00:18:16,320 Angeles to San Francisco from six hours to three. 221 00:18:16,920 --> 00:18:22,440 And the journey from New York to D .C. from three hours to just 90 minutes. 222 00:18:23,980 --> 00:18:28,900 This revolutionary high -speed train in Italy could be the blueprint. 223 00:18:29,780 --> 00:18:36,120 The $35 million Italo train is 80 miles into its 310 -mile journey. 224 00:18:36,590 --> 00:18:37,890 From Venice to Rome. 225 00:18:38,550 --> 00:18:43,870 Waiting to board at Bologna, the next station stop, is hotel owner Christian 226 00:18:43,870 --> 00:18:48,950 Caponi. Today we have got an important meeting. The most important because we 227 00:18:48,950 --> 00:18:50,010 are opening a new hotel. 228 00:18:50,250 --> 00:18:53,530 I depend on this train to be in Rome on time. 229 00:18:54,150 --> 00:18:55,830 It's now 11 .15. 230 00:18:56,410 --> 00:19:01,570 Christian needs to arrive in Rome no later than 2 p .m. But Italo's running 231 00:19:01,570 --> 00:19:02,570 late. 232 00:19:03,560 --> 00:19:06,020 Across five minutes for us is a problem. 233 00:19:06,380 --> 00:19:11,200 Gabriel and Naima are working as fast as possible to bring it back on time. 234 00:19:11,480 --> 00:19:13,980 Their reputation is on the line. 235 00:19:14,280 --> 00:19:20,560 We try to let the passengers get in faster so that we will, you know, try to 236 00:19:20,560 --> 00:19:23,040 keep minutes from every station. 237 00:19:26,540 --> 00:19:33,080 There was a slower train in front of us. If it is a few minutes late, it makes a 238 00:19:33,080 --> 00:19:36,700 chain reaction on all other trains. 239 00:19:41,080 --> 00:19:44,500 Naima had just 90 seconds to board these passengers. 240 00:19:45,400 --> 00:19:46,800 There's someone running. 241 00:19:47,820 --> 00:19:48,820 People who live. 242 00:19:54,660 --> 00:19:58,820 Italo shoots out of the station, but she's still late. 243 00:19:59,440 --> 00:20:01,220 I hope that there is not a problem. 244 00:20:03,660 --> 00:20:05,420 I hope that it's only for me. 245 00:20:07,360 --> 00:20:09,820 Gabriele's got to make up for lost time. 246 00:20:11,100 --> 00:20:13,940 Fortunately, he's hit the high -speed track. 247 00:20:14,400 --> 00:20:19,620 From Bologna to Florence, the line changes from the traditional one to the 248 00:20:19,620 --> 00:20:20,620 -speed one. 249 00:20:20,880 --> 00:20:25,420 Here, Gabriele can power the train up to 180 miles per hour. 250 00:20:26,020 --> 00:20:29,780 But first, he needs to switch to a new power line. 251 00:20:32,320 --> 00:20:36,620 Electricity passes from the overhead wire to the train through steel arms, 252 00:20:36,780 --> 00:20:38,300 called pantographs. 253 00:20:39,320 --> 00:20:44,280 The special high -speed pantograph channels 25 ,000 volts. 254 00:20:46,080 --> 00:20:49,300 Now we're going to answer the high -speed line. 255 00:20:49,540 --> 00:20:51,380 Now we have to. change the pantograph. 256 00:20:52,420 --> 00:20:54,780 This switch is a critical maneuver. 257 00:20:55,680 --> 00:21:01,180 As this test footage from another train shows, if the pantograph fails to line 258 00:21:01,180 --> 00:21:06,400 up with the cables, electrical arc could damage the train or even start a fire. 259 00:21:07,700 --> 00:21:12,720 Designers precision engineer in those pantographs to prevent disasters like 260 00:21:12,720 --> 00:21:13,720 this. 261 00:21:14,600 --> 00:21:20,140 As Gabriele triggers the switch, A signal races to the high -speed 262 00:21:25,780 --> 00:21:32,760 Air rushes into a pneumatic cylinder and pushes the steel arm upwards until 263 00:21:32,760 --> 00:21:34,520 it makes contact with the wire. 264 00:21:35,940 --> 00:21:41,440 On the pantograph's leading edge, a strip of graphite touches the power 265 00:21:42,640 --> 00:21:46,700 It's a material that was once used on British warships. 266 00:21:48,360 --> 00:21:53,500 200 years ago, the British Navy made the deadliest cannonballs on Earth. 267 00:21:54,720 --> 00:21:58,860 Their secret technique was to carve the molds from graphite. 268 00:22:00,240 --> 00:22:06,840 Heat -resistant and slippery, graphite produced perfectly round cannonballs 269 00:22:06,840 --> 00:22:11,040 covered in a layer of carbon from the mold. 270 00:22:12,040 --> 00:22:18,040 They caused less friction in the gun barrel, so they could fly faster, and 271 00:22:18,040 --> 00:22:19,040 harder. 272 00:22:20,660 --> 00:22:23,700 Graphite makes the perfect contact for the pantograph. 273 00:22:24,100 --> 00:22:27,580 Heat -resistant, slippery, and a great conductor. 274 00:22:29,040 --> 00:22:35,840 Two 1 .6 -inch strips of ultra -pure graphite draw down 9 ,000 kilowatts of 275 00:22:35,840 --> 00:22:37,140 power to the train. 276 00:22:38,980 --> 00:22:43,280 They reduce friction on the cables and beat the heat of arcing. 277 00:22:44,900 --> 00:22:46,100 Top to butt. 278 00:22:46,510 --> 00:22:48,990 They give Italo a smooth, safe ride. 279 00:22:51,470 --> 00:22:56,810 In Italo's maintenance depot, engineers inspect each of the train's pantographs 280 00:22:56,810 --> 00:22:58,170 every four or five days. 281 00:22:59,070 --> 00:23:05,430 Each 7 ,500 kilometers, we have to check the pantograph itself to be sure that 282 00:23:05,430 --> 00:23:06,610 everything is going well. 283 00:23:06,890 --> 00:23:09,670 First job, climb onto the train's roof. 284 00:23:11,210 --> 00:23:15,990 No simple task when high -voltage power lines run the length of the workshop. 285 00:23:16,430 --> 00:23:17,430 They're lethal. 286 00:23:21,370 --> 00:23:26,250 If anyone 287 00:23:26,250 --> 00:23:33,210 switches the power back on while Diego's 288 00:23:33,210 --> 00:23:35,610 on the roof, he could be electrocuted. 289 00:23:36,110 --> 00:23:38,490 So he locks away the key to the supply. 290 00:23:39,310 --> 00:23:44,950 It's a way to avoid that anybody could power on the line with somebody on the 291 00:23:44,950 --> 00:23:45,950 roof. 292 00:23:46,230 --> 00:23:51,630 As Diego's crew inspects this train, they discover that the graphite strips 293 00:23:51,630 --> 00:23:52,630 worn thin. 294 00:23:53,690 --> 00:23:56,750 We have to change both because they are not okay now. 295 00:23:57,650 --> 00:24:01,830 Usually, the two contacts will last around 50 ,000 kilometers. 296 00:24:02,050 --> 00:24:03,610 That means around three weeks. 297 00:24:03,870 --> 00:24:08,650 If they don't replace them now, this pantograph could damage a power line. 298 00:24:09,070 --> 00:24:10,690 and potentially start a fire. 299 00:24:11,850 --> 00:24:18,590 It's critical maintenance like this that allows 9 ,000 kilowatts of electricity 300 00:24:18,590 --> 00:24:23,790 to surge down into Gabriele's train without a single spark. 301 00:24:24,730 --> 00:24:29,830 Now we can start to accelerate up to 300 kilometers per hour. 302 00:24:31,610 --> 00:24:37,750 Italo has an extraordinary invention that transforms this immense power into 303 00:24:37,750 --> 00:24:38,750 speed. 304 00:24:40,910 --> 00:24:45,790 Unlike traditional trains, she is not pulled by a single locomotive engine. 305 00:24:47,170 --> 00:24:51,190 Two powerful electric motors are crammed into each boat. 306 00:24:51,510 --> 00:24:54,590 Each motor boasts over a thousand horsepower. 307 00:24:55,550 --> 00:25:01,430 The motor drums contain thousands of tiny, super -strong magnets, rotating to 308 00:25:01,430 --> 00:25:05,710 form an electric motor with more pulling power than a Formula One car. 309 00:25:06,870 --> 00:25:08,810 Twelve of these monster motors. 310 00:25:10,140 --> 00:25:16,740 Positioned along the length of the train, push Italo to top speed in 311 00:25:20,040 --> 00:25:25,360 I remember the first time I went up to 300 kilometers per hour. The feeling was 312 00:25:25,360 --> 00:25:29,220 something strange because it was the first time for me to go at that speed 313 00:25:29,220 --> 00:25:30,039 a train. 314 00:25:30,040 --> 00:25:32,280 In Italy, we like the speed. 315 00:25:32,560 --> 00:25:37,400 We've got Ferrari, we've got Lamborghini, we've got Ducati, and for 316 00:25:37,420 --> 00:25:38,420 we've got Italo. 317 00:25:39,440 --> 00:25:44,820 Italo hurdles across the Italian countryside at top speed to claw back 318 00:25:44,820 --> 00:25:45,820 time. 319 00:25:46,840 --> 00:25:52,300 But up ahead lies another obstacle, the longest rail tunnel in Italy. 320 00:25:54,920 --> 00:26:01,580 In a tunnel, there's nowhere to run. An accident here 321 00:26:01,580 --> 00:26:03,500 is the crew's worst nightmare. 322 00:26:12,750 --> 00:26:18,950 In Italy, the revolutionary Italo high -speed train is 96 miles into her 310 323 00:26:18,950 --> 00:26:21,510 -mile journey from Venice to Rome. 324 00:26:22,930 --> 00:26:29,490 She hits top speed, 180 miles per hour, 100 miles an hour 325 00:26:29,490 --> 00:26:32,510 faster than the average American inner -city train. 326 00:26:32,850 --> 00:26:36,430 It goes so fast, it's like being in a plane. 327 00:26:37,740 --> 00:26:42,380 This train network could shape the design of future high -speed commuter 328 00:26:42,380 --> 00:26:43,380 in the U .S. 329 00:26:44,760 --> 00:26:49,360 Up ahead, like one of the greatest challenges its engineers have had to 330 00:26:49,360 --> 00:26:52,000 overcome, deep mountain tunnels. 331 00:26:56,020 --> 00:27:02,000 Italo is about to enter the Apennines, a mountain range with peaks nearly 10 332 00:27:02,000 --> 00:27:03,180 ,000 feet high. 333 00:27:05,040 --> 00:27:09,020 The fastest route is straight through the middle of these massive mountains. 334 00:27:10,200 --> 00:27:13,520 Through nine tunnels up to 11 miles long. 335 00:27:14,700 --> 00:27:17,520 Tunnels are bad news for a high -speed train. 336 00:27:17,820 --> 00:27:20,140 It's running at 300 kilometers per hour. 337 00:27:20,500 --> 00:27:25,840 When a high -speed train travels through a tunnel, air pressure problems can be 338 00:27:25,840 --> 00:27:26,840 generated. 339 00:27:27,920 --> 00:27:33,020 At this speed, the train creates a powerful airwave as it passes through 340 00:27:33,020 --> 00:27:34,020 tunnel. 341 00:27:36,410 --> 00:27:41,030 The sudden change in air pressure could cause damage to passengers' ears. 342 00:27:41,850 --> 00:27:46,890 To make this a pain -free ride, Italo's engineers fit the train with a unique 343 00:27:46,890 --> 00:27:47,890 innovation. 344 00:27:52,470 --> 00:27:59,110 Hidden just under the roof of the train car, two high -powered fans 345 00:27:59,110 --> 00:28:02,310 push in air to pressurize the cabin. 346 00:28:03,980 --> 00:28:08,780 To seal the air intakes as they pass through the tunnel, engineers adapt a 347 00:28:08,780 --> 00:28:11,020 feature used by expert divers. 348 00:28:12,460 --> 00:28:16,260 Sea otters are brilliantly adapted to hunting underwater. 349 00:28:18,260 --> 00:28:24,400 They can activate muscles that close their nostrils and pull their ear flaps 350 00:28:24,400 --> 00:28:29,420 over their ear canal to shield them from the pressure as they dive. 351 00:28:33,200 --> 00:28:36,560 Italo uses this idea to protect the ears of its passengers. 352 00:28:38,320 --> 00:28:44,260 As she hits a tunnel, flaps hidden in the roof shut off the air conditioning 353 00:28:44,260 --> 00:28:45,260 intakes. 354 00:28:48,500 --> 00:28:52,080 Around the door, rubber seals inflate. 355 00:28:53,120 --> 00:28:58,080 These seal the train cars like the fuselage of an airplane, stopping the 356 00:28:58,080 --> 00:28:59,600 of ear -blowing pressure waves. 357 00:29:01,780 --> 00:29:05,760 Gabriele now has to control the air intake. 358 00:29:06,080 --> 00:29:10,120 He has a button to be pressed when he is getting into a tunnel. 359 00:29:11,200 --> 00:29:13,080 Gabriele activates the flat. 360 00:29:13,800 --> 00:29:17,560 The train is now a completely sealed metal tube. 361 00:29:17,900 --> 00:29:19,680 I feel like in a bubble. 362 00:29:21,780 --> 00:29:27,920 22 ,000 cubic feet of air should be enough to last the 450 passengers until 363 00:29:27,920 --> 00:29:32,760 fence reopens. When he gets out the tunnel, he has to press the button again 364 00:29:32,760 --> 00:29:34,580 reopen the intake. 365 00:29:34,940 --> 00:29:40,020 And if he doesn't, the button starts to blink to remind him that the passenger 366 00:29:40,020 --> 00:29:41,020 has to breathe. 367 00:29:41,640 --> 00:29:43,180 One rail tunnel down. 368 00:29:44,560 --> 00:29:49,880 But up ahead is the longest rail tunnel in Italy at 11 miles long. 369 00:29:50,520 --> 00:29:54,460 It's one of a series of nine tunnels stretching for 46 miles. 370 00:29:54,980 --> 00:29:58,000 And the longer the tunnel, the greater the dangers. 371 00:29:58,480 --> 00:30:03,220 It's a huge tunnel. If there's an accident on the line, that means that 372 00:30:03,220 --> 00:30:07,080 to evacuate the train to manage the panic of the passengers. 373 00:30:07,620 --> 00:30:11,060 The crew's worst nightmare is fire in a tunnel. 374 00:30:12,020 --> 00:30:16,340 A tunnel quickly becomes a furnace, and passengers have nowhere to run. 375 00:30:16,620 --> 00:30:18,100 There's no escape. 376 00:30:19,370 --> 00:30:24,010 So this train is on constant fire alert, so the crew doesn't have to be. 377 00:30:26,630 --> 00:30:33,390 Hidden above the engineer's head are four tanks filled with 22 gallons of 378 00:30:33,390 --> 00:30:35,170 and 9 gallons of nitrogen. 379 00:30:36,030 --> 00:30:41,950 In a fire, they push water through 650 feet of pipes in the ceiling to high 380 00:30:41,950 --> 00:30:43,450 -pressure sprinklers in the car. 381 00:30:46,190 --> 00:30:52,650 Their superfine nozzles create a dense mist that fills the train car and 382 00:30:52,650 --> 00:30:56,150 smothers the fire without flooding the train. 383 00:31:04,150 --> 00:31:06,610 11 .58 a .m. 384 00:31:07,950 --> 00:31:11,790 Florence, the next station stop, is 22 miles away. 385 00:31:12,520 --> 00:31:16,120 The train is due on the packed platform at 12 p .m. 386 00:31:18,660 --> 00:31:23,820 The crew has clawed back lost time on the high -speed track, but they're still 387 00:31:23,820 --> 00:31:24,820 fighting a delay. 388 00:31:25,260 --> 00:31:31,460 Train 9983 is getting to Florence Santa Maria Novella and is four minutes late. 389 00:31:31,680 --> 00:31:33,780 So we are keeping an eye on it. 390 00:31:35,200 --> 00:31:38,280 Gabriele needs to get this journey back on track. 391 00:31:38,520 --> 00:31:41,140 But in Florence, it's not that simple. 392 00:31:41,980 --> 00:31:43,380 He has to change the cabin. 393 00:31:43,600 --> 00:31:48,940 In Florence, there's no other way out. We have to change the cab so we don't 394 00:31:48,940 --> 00:31:49,940 have to run. 395 00:31:50,420 --> 00:31:54,280 Gabriele needs to drive out of the station the same way he came in. 396 00:31:54,940 --> 00:31:59,860 So he must quickly get himself to the engineer's cab at the opposite end of 397 00:31:59,860 --> 00:32:02,320 train. The clock is ticking. 398 00:32:08,600 --> 00:32:10,720 The groundbreaking Italo train. 399 00:32:11,260 --> 00:32:17,800 is 150 miles into her 310 -mile super -speed trip from Venice to Rome. 400 00:32:19,380 --> 00:32:24,100 American engineers are looking to this train as a way of revolutionizing future 401 00:32:24,100 --> 00:32:26,000 rail networks in the U .S. 402 00:32:28,120 --> 00:32:33,100 Italo has reached Florence and is due in Rome 90 minutes from now. 403 00:32:34,960 --> 00:32:39,260 Gabriele needs to get moving, fast. We are about... 404 00:32:39,850 --> 00:32:40,890 Five minutes late. 405 00:32:44,030 --> 00:32:45,130 We're ready to go. 406 00:32:45,670 --> 00:32:46,730 A little late. 407 00:32:47,150 --> 00:32:48,190 But anyway, I'm ready. 408 00:32:58,710 --> 00:33:03,390 The 9983 has just left Sovereign, so it's on its way now. 409 00:33:08,750 --> 00:33:13,590 We leave Florence five minutes late. I hope that we arrive in Rome in time. 410 00:33:14,610 --> 00:33:15,610 I hope. 411 00:33:17,850 --> 00:33:21,190 Italo is now two miles beyond Florence Station. 412 00:33:23,510 --> 00:33:27,410 She has 160 miles to go to reach her destination. 413 00:33:28,910 --> 00:33:31,430 And only 90 minutes to get there. 414 00:33:35,980 --> 00:33:40,780 Gabriele maxes out the Italo train at 180 miles per hour. 415 00:33:40,980 --> 00:33:44,780 But more speed puts extra stress on the train. 416 00:33:45,220 --> 00:33:48,000 One of the most vulnerable parts are its wheels. 417 00:33:48,380 --> 00:33:51,960 They could shatter. It's happened to other trains before. 418 00:33:53,660 --> 00:34:00,660 On June 3rd, 1998, this German inter -express train was hurtling from 419 00:34:00,660 --> 00:34:04,220 Munich to Hamburg at 125 miles per hour. 420 00:34:06,030 --> 00:34:10,550 A fatigue crack in one of the wheels caused the train to derail. 421 00:34:11,550 --> 00:34:14,710 The crash killed more than 100 people. 422 00:34:15,530 --> 00:34:19,230 It was the deadliest high -speed rail disaster in history. 423 00:34:23,150 --> 00:34:28,190 Italo is traveling 60 miles per hour faster than the German Express train. 424 00:34:30,710 --> 00:34:34,790 But its wheels are built to withstand the most extreme forces. 425 00:34:41,480 --> 00:34:48,380 Each of Italo's 48 wheels is made from a single 1 .3 ton piece 426 00:34:48,380 --> 00:34:49,380 of steel. 427 00:34:51,560 --> 00:34:55,239 The key to their incredible strength lies deep inside. 428 00:34:56,340 --> 00:35:00,040 A secret borrowed from medieval blacksmiths. 429 00:35:00,880 --> 00:35:05,120 After forging a sword, they dipped it in cold water. 430 00:35:06,260 --> 00:35:10,200 The outside cooled quickly to make a hard, cutting edge. 431 00:35:12,080 --> 00:35:17,720 The core cools slowly, making it more malleable, allowing it to absorb 432 00:35:17,720 --> 00:35:18,940 shattering blows. 433 00:35:20,120 --> 00:35:23,200 The Italo's wheels are made just like this. 434 00:35:25,920 --> 00:35:28,900 Their soft core can take a real beating. 435 00:35:30,460 --> 00:35:35,600 Their super hard edge can remain crack -free for one million miles. 436 00:35:38,640 --> 00:35:42,020 The wheel bogeys clamp the train parts together tightly. 437 00:35:43,780 --> 00:35:49,820 They stop the train from jackknifing, even as it careers off the rails. 438 00:35:55,180 --> 00:35:58,820 Driving this fast demands exceptional concentration. 439 00:36:00,100 --> 00:36:05,940 This super smart train is crammed with novel technology to make sure engineers 440 00:36:05,940 --> 00:36:07,820 like Gabriele stay focused. 441 00:36:08,380 --> 00:36:14,060 If I don't press this button every 50 seconds, the train breaks and stops 442 00:36:14,060 --> 00:36:18,420 completely. The train is checking I'm here, and I know what I'm doing. 443 00:36:19,020 --> 00:36:23,480 The train even monitors the track beneath it for hidden dangers. 444 00:36:24,580 --> 00:36:30,260 At this speed, water or leaves on the rails could cause Italo's wheels to lose 445 00:36:30,260 --> 00:36:31,260 grip. 446 00:36:31,960 --> 00:36:36,660 To stop her skidding, she has inbuilt intelligence that can sense track 447 00:36:36,660 --> 00:36:39,990 problems. before her engineer is even aware. 448 00:36:42,930 --> 00:36:47,490 Speed sensors monitor the rotation of the wheels on each axle. 449 00:36:47,810 --> 00:36:53,010 If they detect one spinning faster than the others, it means one of the wheels 450 00:36:53,010 --> 00:36:54,010 is flipping. 451 00:36:54,090 --> 00:36:58,590 The sensors send a signal to ingenious tanks hidden in the nose. 452 00:36:59,730 --> 00:37:05,730 The tanks contain 180 pounds of sand that shoots onto the tracks. 453 00:37:06,330 --> 00:37:09,210 to give the wheels extra traction on slippery rails. 454 00:37:13,990 --> 00:37:19,610 Super intelligent inventions that keep the train's wheels and engineer on track 455 00:37:19,610 --> 00:37:24,550 help Gabriele power full speed ahead and make up for lost time. 456 00:37:25,210 --> 00:37:28,030 We are just two minutes late now. 457 00:37:30,670 --> 00:37:35,430 After 300 miles, the finish line, Rome, is in sight. 458 00:37:36,230 --> 00:37:41,270 But one final hurdle could wreck hopes of Italo arriving on time. 459 00:37:41,630 --> 00:37:46,990 The train runs through the city and this is a densely occupied line. 460 00:37:48,090 --> 00:37:53,330 Commuter trains block the rails ahead and threaten to stop this super train in 461 00:37:53,330 --> 00:37:54,330 its track. 462 00:38:02,670 --> 00:38:09,590 Italo train 9983 is almost at the end of her 310 mile journey from Venice 463 00:38:09,590 --> 00:38:10,590 to Rome. 464 00:38:13,950 --> 00:38:16,910 She's now just 10 miles from her destination. 465 00:38:18,450 --> 00:38:24,790 But crowded tracks make this the slowest section on the whole route. 466 00:38:25,330 --> 00:38:30,950 The train runs through the city and this is a densely occupied line. 467 00:38:37,960 --> 00:38:39,960 1 .34 p .m. 468 00:38:40,260 --> 00:38:43,720 The train is due into Rome at 1 .50. 469 00:38:45,020 --> 00:38:46,360 Gabriele is running late. 470 00:38:47,440 --> 00:38:50,280 These hold -ups are the last thing he needs. 471 00:38:51,720 --> 00:38:54,920 The control room battles to clear the tracks ahead. 472 00:39:11,040 --> 00:39:13,480 144. Good news from control. 473 00:39:13,760 --> 00:39:15,480 The line ahead is clear. 474 00:39:16,580 --> 00:39:19,260 Gabriele can power through to Rome. 475 00:39:20,120 --> 00:39:22,900 They need to just go as fast as possible. 476 00:39:29,620 --> 00:39:33,480 I have a taxi waiting me in Ostia at 2 o 'clock. 477 00:39:34,740 --> 00:39:36,740 It's very important to arrive in time. 478 00:39:55,440 --> 00:39:58,460 Ostiense Station is finally in sight. 479 00:40:12,140 --> 00:40:15,580 Italo makes it. Reputation intact. 480 00:40:19,760 --> 00:40:22,480 We've arrived at the end of the journey. 481 00:40:22,880 --> 00:40:25,120 in Romo Stianza right in time. 482 00:40:26,340 --> 00:40:28,300 I'm proud of our work today. 483 00:40:28,560 --> 00:40:29,560 I'm very happy. 484 00:40:30,160 --> 00:40:35,140 We're about to let the passengers get off the train and we'll go home. 485 00:40:42,460 --> 00:40:43,980 We're in Romo Stianza. 486 00:40:44,700 --> 00:40:46,760 It's a beautiful day and we are in time. 487 00:41:06,530 --> 00:41:13,350 I just love 488 00:41:13,350 --> 00:41:18,410 this train because I spend so many many nights on it. It's like I told my fiancé 489 00:41:18,410 --> 00:41:19,930 pretend that he's my lover. 490 00:41:20,330 --> 00:41:24,610 Because there's always Italo in my life, so I just pretend that you have to 491 00:41:24,610 --> 00:41:25,610 figure it. 492 00:41:26,090 --> 00:41:28,810 Okay, now my job is done for today. 493 00:41:30,810 --> 00:41:34,590 Today, train 9983 was right on time. 494 00:41:36,790 --> 00:41:42,570 Gabriele's train is just one of a 25 -strong fleet of Italo trains that 495 00:41:42,570 --> 00:41:45,090 across Italy 50 times a day. 496 00:41:46,590 --> 00:41:48,910 The eyes of the world are on Italo. 497 00:41:50,160 --> 00:41:54,580 Its design could form the blueprint for the next generation of high -speed 498 00:41:54,580 --> 00:41:59,260 commuter trains that could change the face of rail travel in the U .S. 499 00:42:00,840 --> 00:42:06,380 Cutting the commute from L .A. to San Francisco from six hours to three and 500 00:42:06,380 --> 00:42:09,600 journey from New York to Washington to just 90 minutes. 501 00:42:12,260 --> 00:42:13,940 It's all thanks to... 502 00:42:14,490 --> 00:42:19,070 Air -sealed train cars that protect passengers' ears from painful pressure 503 00:42:19,070 --> 00:42:25,870 waves. A pantograph that safely channels 25 kilovolts from live overhead 504 00:42:25,870 --> 00:42:31,330 lines. Air -cushioned suspension that keeps her running smoothly on the 505 00:42:31,550 --> 00:42:33,010 even at top speed. 506 00:42:33,470 --> 00:42:37,730 Tough -to -bust steel wheels that stay strong for one million miles. 507 00:42:38,450 --> 00:42:41,930 And a streamlined body that cuts through the air. 508 00:42:42,300 --> 00:42:45,040 at up to 220 miles per hour. 509 00:42:45,720 --> 00:42:50,880 It's these technological secrets that have helped this high -speed train 510 00:42:50,880 --> 00:42:54,680 to rise above all other machines. 45737

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