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A new breed of super machine is
evolving.
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Bigger. Faster.
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Smarter.
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Built to tackle near impossible feats.
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Among them, one of the world's most
advanced high -speed trains.
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We're trying to be on time in Rome.
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Cutting delays and relieving gridlock
highways.
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This groundbreaking machine could
revolutionize commuting in America.
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The big boss here is the clock.
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Most American inner -city trains travel
at around 80 miles per hour.
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This bullet train travels at 180.
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I don't like being late.
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But fast trains can ride out of control.
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Stay safe.
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Take the machine designed like no other.
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We'll blow this $35 million beast apart
to discover technological
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secrets that overcome the impossible.
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From air -sealed train cars protecting
passengers from powerful pressure waves
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to a precision -engineered power system
built to channel 25 ,000 volts.
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We'll reveal...
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How this extraordinary super train
evolved to rise above all other
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Many American cities are reaching
transport gridlock.
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Congested highways and airports cost the
U .S. economy over $100 billion a year
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in delays.
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And the country's rail network is aging.
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Old infrastructure and outdated rolling
stock is causing frustrating delays.
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There have also been deadly accidents.
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To solve the problem, engineers are
looking across the Atlantic to Italy,
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where a new breed of train called Italo
is at the forefront of speed and safety
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technology and is committed to always
arriving on time.
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means 400 people is waiting for you
somewhere.
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The first of its kind, it could form the
blueprint for super -fast commuter
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trains, such as the proposed high -speed
line connecting Los Angeles and San
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Francisco, cutting the average journey
time in half.
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This billion -dollar fleet shuttles
passengers between 14 great Italian
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Backed by high -tech control centers and
24 -hour maintenance facilities,
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Italo's mission is to get passengers to
their destinations with no more than
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five minutes delay.
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Rail travel can be dangerous.
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In September 2008, this Metrolink train
in Los Angeles collided with a freight
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train, killing 25 passengers.
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To prevent accidents like this, Italo is
no ordinary high -speed train.
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This 440 -ton sprinter is crammed with
innovative technology to keep its
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passengers safe.
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Its shell is sculpted from over 50 ,000
square feet of super -thin aluminum.
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12 electric motors drive her wheel.
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with the power of 16 Formula One cars.
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And her air -cushion suspension keeps
her on track at 180 miles per hour.
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All of these features work together to
make her the Ferrari among high -speed
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trains.
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This is the man with the key to wake
this sleeping beast.
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Engineer... Gabriele Cicillini. There is
only one key, so you have to be careful
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not to lose that.
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Now we have to turn it on and bring it
live.
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Today's mission?
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Deliver 450 passengers from Venice to
Rome in less than four hours.
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It's really important to set the safety
distance perfectly.
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Even more important for a train which
runs at 300 kilometers per hour.
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The 310 -mile Venice to Rome route is a
vital artery for thousands of business
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commuters and tourists.
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It's down to train manager Naima Cantini
to look after them.
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I'm just going to pick up my train over
there.
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My train should be always on time. They
have to be on time. I don't like being
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late.
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The train departs on time at 9 .55 a .m.
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Italo have been in business for less
than two years.
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To survive, they must build a
reputation.
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Their goal?
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Never more than five minutes late.
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But there's a long journey ahead.
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From the island city of Venice...
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Gabriele must guide the train 310 miles
across the Apennine Mountain
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through Padua, Bologna, and Florence to
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reach its final destination, Rome.
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Ladies and gentlemen, good morning. I'm
Naima, your train manager, and together
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with Gabriele and Robin, it's our
pleasure to welcome you on board.
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Traveling at more than 110 miles per
hour, it's impossible for Gabriele to
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to what's up ahead.
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He relies on controllers at Italo's
headquarters in Rome to alert him to any
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dangers on the track.
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Fabrizio Chiaretto and his team...
Monitor every train in the fleet.
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We run up to 50 trains per day. As you
can see here, we know at every time
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the trains are.
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The 9983 is on its way now.
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10 .21 a .m.
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Italo is due at her next stop, Bologna,
in an hour.
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Gabriele needs to pick up the pace.
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Now we have to go a little faster.
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The whole body of this train is designed
for speed.
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Beneath her race car red paint, just two
hundredths of an inch thick, are
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over 50 ,000 square feet of skin.
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It's made from a clever aluminum
sandwich.
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Two sheets of superlight aluminum alloy,
filled with corrugated aluminum in
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between, make her 80 tons lighter than a
standard steel train.
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To move this featherlight body, she
borrows an idea from some of the most
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efficient travelers on the planet.
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Geese. When they migrate large
distances, they always fly in a V
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The tips of their wings stir up vortices
in the air.
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These create updrafts that lift the
neighboring goose.
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So all birds, except the leader, save up
to 50 % of their energy,
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helping them go higher, further, and
faster.
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Italo's designers sculpt V -shaped
across its body to help it cut through
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air.
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sleek fairings on the bogeys, a cone
-shaped nose, and triangular shields
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the power system help propel her to a
top speed of 220 miles per hour.
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Let's go.
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10 .25.
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Italo picks up the pace.
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But as history proves...
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Increasing speed means increasing risk.
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July 23, 2011.
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Two brand -new high -speed bullet trains
were traveling between Hangzhou and
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Fuzhou in China.
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A signal failure caused the trains to
collide on a viaduct.
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Both trains derailed.
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Forty passengers were killed.
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The Italo train has intelligence built
in to prevent collisions like this.
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An automatic safety system detects if
you veer too close to another train.
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The automatic train protection system
slows you down, even to stop you.
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The last resort, a unique crash
protection system built into her nose.
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It has three layers of defense.
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A shock -absorbing piston at the front.
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Behind it, a steel bumper with five
crumple zones.
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And a crash -proof cage made from high
-strength steel.
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Together, they can absorb the head -on
impact of a truck traveling at 60 miles
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per hour.
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To give the engineer maximum protection.
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Gabriele's train is the first of a
pioneering new design.
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Before entering service, months of
computer modeling were put to the test
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high -precision crash simulation.
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The results prove that Italo's nose has
an effective crumple zone of 12 feet.
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Vital protection for Gabriele as he
pushes the pedal to the metal.
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and hits 180 miles per hour.
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00:11:16,250 --> 00:11:21,210
Traveling three times faster than a
highway speed limit, it's critical that
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tracks ahead are clear.
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In the U .S., rail infrastructure is
aging.
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00:11:32,490 --> 00:11:37,570
Commuting by train can be slow,
frustrating, and sometimes even
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00:11:38,530 --> 00:11:43,710
But one day, super speed trains like
this... could revolutionize the way we
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to work and cross the country.
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In Italy, this Italo high -speed train
is 22 miles into her 310 -mile journey
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from Venice to Rome.
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Up ahead lies a potentially dangerous 75
-mile section of track.
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There are many turns, many railway
stations, so you cannot go 300
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hour. Engineers laid these tracks before
the revolutionary high -speed Italo was
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00:12:14,580 --> 00:12:15,580
invented.
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00:12:15,920 --> 00:12:20,920
Prints that are coming from Venezia to
Rome run to a traditional line to
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Bologna. The traditional lines are not
designed for high speed.
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Go too fast here and the consequences
could be fatal.
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If you go faster than the speed limit on
this track, you would go out of the
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tracks.
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Trains have derailed in other countries
before.
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On July 24th, 2013, this Spanish Alvea
high -speed train entered a
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tight bend at more than twice the speed
limit.
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The wheels left the tracks, derailing
the trains.
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79 people died.
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And in the U .S., this Metro North
train... traveling into New York City in
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December 2013, was also traveling too
fast on a bend.
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It derailed, killing four passengers.
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To prevent disasters like these, Italo
has inbuilt intelligence.
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It can sense if Gabriele travels too
fast for the tracks.
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The train is very clever.
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We have a safety system that breaks the
train every time you hit the speed
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limit, even by a little bit.
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Speed sensors aren't the only inventions
that keep Italo riding safely on the
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rails.
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The key to a smooth run lies in the sets
of wheels, called bogies, that link the
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train cars.
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Each bogie has four wheels and is the
size of an SUV.
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They're crammed with innovative
suspension, an idea that has its roots
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ancient Britain.
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Celtic warriors fought their battles
from chariots, but on bumpy grounds they
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were a lousy ride.
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So the Celts suspended the wheels from
loops of leather.
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The leather straps absorbed the bumps to
give both a smoother ride and a deadly
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aim.
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00:14:29,710 --> 00:14:34,890
The Italo has an extraordinary three
layers of suspension built into its
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Coiled springs soften vibrations and
bumps.
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00:14:39,930 --> 00:14:44,870
Hydraulic dampers absorb sideways motion
to keep the wheels on track.
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00:14:45,350 --> 00:14:50,930
And two inflatable rubber bags
automatically adjust the cushioning
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the number of passengers on board,
giving Italo a super smooth ride.
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An army of 200 mechanics works around
the clock to keep the 25 -strong fleet
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Italo super trains in pristine
condition.
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Each train has a check -up every four
days at this depot in southern Italy to
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make sure its innovative bogeys and
speed sensors work without a hitch.
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00:15:21,350 --> 00:15:24,330
Diego Cutolo heads up tonight's crew.
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00:15:24,990 --> 00:15:28,870
The big boss here is the clock. I have
13 hours.
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To turn around the train and to do all
we need to do from start to the end.
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Diego's team overhauls four or five
trains every day.
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Our mission is the safety of the train.
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00:15:42,890 --> 00:15:48,430
Passenger safety, driver safety,
everything depends on what we do here
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The crew scans the wheel axles using
ultrasound to check for deadly weak
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00:15:55,230 --> 00:16:00,090
The ultrasound checking system is
really, really important because it's
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00:16:00,090 --> 00:16:05,790
way we have to detect if the axle is
somehow broken or is going to break.
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00:16:07,610 --> 00:16:14,190
The most dangerous thing that can happen
if the axle somehow is not strong
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00:16:14,190 --> 00:16:17,670
enough anymore is that it can break
during the run of the train.
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00:16:18,190 --> 00:16:21,150
It will be really a total disaster.
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00:16:21,730 --> 00:16:27,430
The ultrasound scan allows Diego's team
to pinpoint fatigue cracks in the axle
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00:16:27,430 --> 00:16:30,330
metal, too small to see with the naked
eye.
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So in this way, we are sure that your
axle, for all its length, has no
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00:16:37,230 --> 00:16:43,230
So you see all white, that means that it
did not detect any defect.
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00:16:43,510 --> 00:16:46,110
That means that the axle is okay.
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It's regular pit stops like these that
keep Gabriele's train from flying off
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tracks at high speed.
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00:16:57,880 --> 00:16:58,940
11 .10.
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00:16:59,820 --> 00:17:02,480
75 miles into the journey to Rome.
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00:17:03,120 --> 00:17:07,560
Italo's due at her next station,
Bologna, just 10 minutes from now.
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00:17:08,780 --> 00:17:10,400
But a problem up ahead.
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could bring the train to a grinding
halt.
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00:17:13,900 --> 00:17:19,140
The problem is that local trains are
running on this line as well, so you can
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get late because of conflicts with them.
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00:17:22,440 --> 00:17:26,200
Gabriele is stuck right behind one of
the slow trains.
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00:17:26,760 --> 00:17:31,520
He now has to slow down. That means that
this train is getting late.
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00:17:32,000 --> 00:17:37,480
It'll lose reputation as the future of
high -speed commuter transit is on the
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line.
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00:17:39,760 --> 00:17:43,800
She's got to be on time and make it
within the magic five -minute window.
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00:17:44,040 --> 00:17:46,540
The screen now is four minutes delayed.
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00:17:46,920 --> 00:17:52,440
If it gets higher than five minutes,
then there is a problem.
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00:18:02,380 --> 00:18:06,000
The U .S.'s rail network is in need of
modernization.
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Plans are afoot for super high -speed
trains that could cut the commute from
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00:18:12,660 --> 00:18:16,320
Angeles to San Francisco from six hours
to three.
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00:18:16,920 --> 00:18:22,440
And the journey from New York to D .C.
from three hours to just 90 minutes.
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00:18:23,980 --> 00:18:28,900
This revolutionary high -speed train in
Italy could be the blueprint.
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00:18:29,780 --> 00:18:36,120
The $35 million Italo train is 80 miles
into its 310 -mile journey.
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From Venice to Rome.
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00:18:38,550 --> 00:18:43,870
Waiting to board at Bologna, the next
station stop, is hotel owner Christian
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00:18:43,870 --> 00:18:48,950
Caponi. Today we have got an important
meeting. The most important because we
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00:18:48,950 --> 00:18:50,010
are opening a new hotel.
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I depend on this train to be in Rome on
time.
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00:18:54,150 --> 00:18:55,830
It's now 11 .15.
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00:18:56,410 --> 00:19:01,570
Christian needs to arrive in Rome no
later than 2 p .m. But Italo's running
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00:19:01,570 --> 00:19:02,570
late.
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00:19:03,560 --> 00:19:06,020
Across five minutes for us is a problem.
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00:19:06,380 --> 00:19:11,200
Gabriel and Naima are working as fast as
possible to bring it back on time.
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00:19:11,480 --> 00:19:13,980
Their reputation is on the line.
235
00:19:14,280 --> 00:19:20,560
We try to let the passengers get in
faster so that we will, you know, try to
236
00:19:20,560 --> 00:19:23,040
keep minutes from every station.
237
00:19:26,540 --> 00:19:33,080
There was a slower train in front of us.
If it is a few minutes late, it makes a
238
00:19:33,080 --> 00:19:36,700
chain reaction on all other trains.
239
00:19:41,080 --> 00:19:44,500
Naima had just 90 seconds to board these
passengers.
240
00:19:45,400 --> 00:19:46,800
There's someone running.
241
00:19:47,820 --> 00:19:48,820
People who live.
242
00:19:54,660 --> 00:19:58,820
Italo shoots out of the station, but
she's still late.
243
00:19:59,440 --> 00:20:01,220
I hope that there is not a problem.
244
00:20:03,660 --> 00:20:05,420
I hope that it's only for me.
245
00:20:07,360 --> 00:20:09,820
Gabriele's got to make up for lost time.
246
00:20:11,100 --> 00:20:13,940
Fortunately, he's hit the high -speed
track.
247
00:20:14,400 --> 00:20:19,620
From Bologna to Florence, the line
changes from the traditional one to the
248
00:20:19,620 --> 00:20:20,620
-speed one.
249
00:20:20,880 --> 00:20:25,420
Here, Gabriele can power the train up to
180 miles per hour.
250
00:20:26,020 --> 00:20:29,780
But first, he needs to switch to a new
power line.
251
00:20:32,320 --> 00:20:36,620
Electricity passes from the overhead
wire to the train through steel arms,
252
00:20:36,780 --> 00:20:38,300
called pantographs.
253
00:20:39,320 --> 00:20:44,280
The special high -speed pantograph
channels 25 ,000 volts.
254
00:20:46,080 --> 00:20:49,300
Now we're going to answer the high
-speed line.
255
00:20:49,540 --> 00:20:51,380
Now we have to. change the pantograph.
256
00:20:52,420 --> 00:20:54,780
This switch is a critical maneuver.
257
00:20:55,680 --> 00:21:01,180
As this test footage from another train
shows, if the pantograph fails to line
258
00:21:01,180 --> 00:21:06,400
up with the cables, electrical arc could
damage the train or even start a fire.
259
00:21:07,700 --> 00:21:12,720
Designers precision engineer in those
pantographs to prevent disasters like
260
00:21:12,720 --> 00:21:13,720
this.
261
00:21:14,600 --> 00:21:20,140
As Gabriele triggers the switch, A
signal races to the high -speed
262
00:21:25,780 --> 00:21:32,760
Air rushes into a pneumatic cylinder and
pushes the steel arm upwards until
263
00:21:32,760 --> 00:21:34,520
it makes contact with the wire.
264
00:21:35,940 --> 00:21:41,440
On the pantograph's leading edge, a
strip of graphite touches the power
265
00:21:42,640 --> 00:21:46,700
It's a material that was once used on
British warships.
266
00:21:48,360 --> 00:21:53,500
200 years ago, the British Navy made the
deadliest cannonballs on Earth.
267
00:21:54,720 --> 00:21:58,860
Their secret technique was to carve the
molds from graphite.
268
00:22:00,240 --> 00:22:06,840
Heat -resistant and slippery, graphite
produced perfectly round cannonballs
269
00:22:06,840 --> 00:22:11,040
covered in a layer of carbon from the
mold.
270
00:22:12,040 --> 00:22:18,040
They caused less friction in the gun
barrel, so they could fly faster, and
271
00:22:18,040 --> 00:22:19,040
harder.
272
00:22:20,660 --> 00:22:23,700
Graphite makes the perfect contact for
the pantograph.
273
00:22:24,100 --> 00:22:27,580
Heat -resistant, slippery, and a great
conductor.
274
00:22:29,040 --> 00:22:35,840
Two 1 .6 -inch strips of ultra -pure
graphite draw down 9 ,000 kilowatts of
275
00:22:35,840 --> 00:22:37,140
power to the train.
276
00:22:38,980 --> 00:22:43,280
They reduce friction on the cables and
beat the heat of arcing.
277
00:22:44,900 --> 00:22:46,100
Top to butt.
278
00:22:46,510 --> 00:22:48,990
They give Italo a smooth, safe ride.
279
00:22:51,470 --> 00:22:56,810
In Italo's maintenance depot, engineers
inspect each of the train's pantographs
280
00:22:56,810 --> 00:22:58,170
every four or five days.
281
00:22:59,070 --> 00:23:05,430
Each 7 ,500 kilometers, we have to check
the pantograph itself to be sure that
282
00:23:05,430 --> 00:23:06,610
everything is going well.
283
00:23:06,890 --> 00:23:09,670
First job, climb onto the train's roof.
284
00:23:11,210 --> 00:23:15,990
No simple task when high -voltage power
lines run the length of the workshop.
285
00:23:16,430 --> 00:23:17,430
They're lethal.
286
00:23:21,370 --> 00:23:26,250
If anyone
287
00:23:26,250 --> 00:23:33,210
switches the power back on while Diego's
288
00:23:33,210 --> 00:23:35,610
on the roof, he could be electrocuted.
289
00:23:36,110 --> 00:23:38,490
So he locks away the key to the supply.
290
00:23:39,310 --> 00:23:44,950
It's a way to avoid that anybody could
power on the line with somebody on the
291
00:23:44,950 --> 00:23:45,950
roof.
292
00:23:46,230 --> 00:23:51,630
As Diego's crew inspects this train,
they discover that the graphite strips
293
00:23:51,630 --> 00:23:52,630
worn thin.
294
00:23:53,690 --> 00:23:56,750
We have to change both because they are
not okay now.
295
00:23:57,650 --> 00:24:01,830
Usually, the two contacts will last
around 50 ,000 kilometers.
296
00:24:02,050 --> 00:24:03,610
That means around three weeks.
297
00:24:03,870 --> 00:24:08,650
If they don't replace them now, this
pantograph could damage a power line.
298
00:24:09,070 --> 00:24:10,690
and potentially start a fire.
299
00:24:11,850 --> 00:24:18,590
It's critical maintenance like this that
allows 9 ,000 kilowatts of electricity
300
00:24:18,590 --> 00:24:23,790
to surge down into Gabriele's train
without a single spark.
301
00:24:24,730 --> 00:24:29,830
Now we can start to accelerate up to 300
kilometers per hour.
302
00:24:31,610 --> 00:24:37,750
Italo has an extraordinary invention
that transforms this immense power into
303
00:24:37,750 --> 00:24:38,750
speed.
304
00:24:40,910 --> 00:24:45,790
Unlike traditional trains, she is not
pulled by a single locomotive engine.
305
00:24:47,170 --> 00:24:51,190
Two powerful electric motors are crammed
into each boat.
306
00:24:51,510 --> 00:24:54,590
Each motor boasts over a thousand
horsepower.
307
00:24:55,550 --> 00:25:01,430
The motor drums contain thousands of
tiny, super -strong magnets, rotating to
308
00:25:01,430 --> 00:25:05,710
form an electric motor with more pulling
power than a Formula One car.
309
00:25:06,870 --> 00:25:08,810
Twelve of these monster motors.
310
00:25:10,140 --> 00:25:16,740
Positioned along the length of the
train, push Italo to top speed in
311
00:25:20,040 --> 00:25:25,360
I remember the first time I went up to
300 kilometers per hour. The feeling was
312
00:25:25,360 --> 00:25:29,220
something strange because it was the
first time for me to go at that speed
313
00:25:29,220 --> 00:25:30,039
a train.
314
00:25:30,040 --> 00:25:32,280
In Italy, we like the speed.
315
00:25:32,560 --> 00:25:37,400
We've got Ferrari, we've got
Lamborghini, we've got Ducati, and for
316
00:25:37,420 --> 00:25:38,420
we've got Italo.
317
00:25:39,440 --> 00:25:44,820
Italo hurdles across the Italian
countryside at top speed to claw back
318
00:25:44,820 --> 00:25:45,820
time.
319
00:25:46,840 --> 00:25:52,300
But up ahead lies another obstacle, the
longest rail tunnel in Italy.
320
00:25:54,920 --> 00:26:01,580
In a tunnel, there's nowhere to run. An
accident here
321
00:26:01,580 --> 00:26:03,500
is the crew's worst nightmare.
322
00:26:12,750 --> 00:26:18,950
In Italy, the revolutionary Italo high
-speed train is 96 miles into her 310
323
00:26:18,950 --> 00:26:21,510
-mile journey from Venice to Rome.
324
00:26:22,930 --> 00:26:29,490
She hits top speed, 180 miles per hour,
100 miles an hour
325
00:26:29,490 --> 00:26:32,510
faster than the average American inner
-city train.
326
00:26:32,850 --> 00:26:36,430
It goes so fast, it's like being in a
plane.
327
00:26:37,740 --> 00:26:42,380
This train network could shape the
design of future high -speed commuter
328
00:26:42,380 --> 00:26:43,380
in the U .S.
329
00:26:44,760 --> 00:26:49,360
Up ahead, like one of the greatest
challenges its engineers have had to
330
00:26:49,360 --> 00:26:52,000
overcome, deep mountain tunnels.
331
00:26:56,020 --> 00:27:02,000
Italo is about to enter the Apennines, a
mountain range with peaks nearly 10
332
00:27:02,000 --> 00:27:03,180
,000 feet high.
333
00:27:05,040 --> 00:27:09,020
The fastest route is straight through
the middle of these massive mountains.
334
00:27:10,200 --> 00:27:13,520
Through nine tunnels up to 11 miles
long.
335
00:27:14,700 --> 00:27:17,520
Tunnels are bad news for a high -speed
train.
336
00:27:17,820 --> 00:27:20,140
It's running at 300 kilometers per hour.
337
00:27:20,500 --> 00:27:25,840
When a high -speed train travels through
a tunnel, air pressure problems can be
338
00:27:25,840 --> 00:27:26,840
generated.
339
00:27:27,920 --> 00:27:33,020
At this speed, the train creates a
powerful airwave as it passes through
340
00:27:33,020 --> 00:27:34,020
tunnel.
341
00:27:36,410 --> 00:27:41,030
The sudden change in air pressure could
cause damage to passengers' ears.
342
00:27:41,850 --> 00:27:46,890
To make this a pain -free ride, Italo's
engineers fit the train with a unique
343
00:27:46,890 --> 00:27:47,890
innovation.
344
00:27:52,470 --> 00:27:59,110
Hidden just under the roof of the train
car, two high -powered fans
345
00:27:59,110 --> 00:28:02,310
push in air to pressurize the cabin.
346
00:28:03,980 --> 00:28:08,780
To seal the air intakes as they pass
through the tunnel, engineers adapt a
347
00:28:08,780 --> 00:28:11,020
feature used by expert divers.
348
00:28:12,460 --> 00:28:16,260
Sea otters are brilliantly adapted to
hunting underwater.
349
00:28:18,260 --> 00:28:24,400
They can activate muscles that close
their nostrils and pull their ear flaps
350
00:28:24,400 --> 00:28:29,420
over their ear canal to shield them from
the pressure as they dive.
351
00:28:33,200 --> 00:28:36,560
Italo uses this idea to protect the ears
of its passengers.
352
00:28:38,320 --> 00:28:44,260
As she hits a tunnel, flaps hidden in
the roof shut off the air conditioning
353
00:28:44,260 --> 00:28:45,260
intakes.
354
00:28:48,500 --> 00:28:52,080
Around the door, rubber seals inflate.
355
00:28:53,120 --> 00:28:58,080
These seal the train cars like the
fuselage of an airplane, stopping the
356
00:28:58,080 --> 00:28:59,600
of ear -blowing pressure waves.
357
00:29:01,780 --> 00:29:05,760
Gabriele now has to control the air
intake.
358
00:29:06,080 --> 00:29:10,120
He has a button to be pressed when he is
getting into a tunnel.
359
00:29:11,200 --> 00:29:13,080
Gabriele activates the flat.
360
00:29:13,800 --> 00:29:17,560
The train is now a completely sealed
metal tube.
361
00:29:17,900 --> 00:29:19,680
I feel like in a bubble.
362
00:29:21,780 --> 00:29:27,920
22 ,000 cubic feet of air should be
enough to last the 450 passengers until
363
00:29:27,920 --> 00:29:32,760
fence reopens. When he gets out the
tunnel, he has to press the button again
364
00:29:32,760 --> 00:29:34,580
reopen the intake.
365
00:29:34,940 --> 00:29:40,020
And if he doesn't, the button starts to
blink to remind him that the passenger
366
00:29:40,020 --> 00:29:41,020
has to breathe.
367
00:29:41,640 --> 00:29:43,180
One rail tunnel down.
368
00:29:44,560 --> 00:29:49,880
But up ahead is the longest rail tunnel
in Italy at 11 miles long.
369
00:29:50,520 --> 00:29:54,460
It's one of a series of nine tunnels
stretching for 46 miles.
370
00:29:54,980 --> 00:29:58,000
And the longer the tunnel, the greater
the dangers.
371
00:29:58,480 --> 00:30:03,220
It's a huge tunnel. If there's an
accident on the line, that means that
372
00:30:03,220 --> 00:30:07,080
to evacuate the train to manage the
panic of the passengers.
373
00:30:07,620 --> 00:30:11,060
The crew's worst nightmare is fire in a
tunnel.
374
00:30:12,020 --> 00:30:16,340
A tunnel quickly becomes a furnace, and
passengers have nowhere to run.
375
00:30:16,620 --> 00:30:18,100
There's no escape.
376
00:30:19,370 --> 00:30:24,010
So this train is on constant fire alert,
so the crew doesn't have to be.
377
00:30:26,630 --> 00:30:33,390
Hidden above the engineer's head are
four tanks filled with 22 gallons of
378
00:30:33,390 --> 00:30:35,170
and 9 gallons of nitrogen.
379
00:30:36,030 --> 00:30:41,950
In a fire, they push water through 650
feet of pipes in the ceiling to high
380
00:30:41,950 --> 00:30:43,450
-pressure sprinklers in the car.
381
00:30:46,190 --> 00:30:52,650
Their superfine nozzles create a dense
mist that fills the train car and
382
00:30:52,650 --> 00:30:56,150
smothers the fire without flooding the
train.
383
00:31:04,150 --> 00:31:06,610
11 .58 a .m.
384
00:31:07,950 --> 00:31:11,790
Florence, the next station stop, is 22
miles away.
385
00:31:12,520 --> 00:31:16,120
The train is due on the packed platform
at 12 p .m.
386
00:31:18,660 --> 00:31:23,820
The crew has clawed back lost time on
the high -speed track, but they're still
387
00:31:23,820 --> 00:31:24,820
fighting a delay.
388
00:31:25,260 --> 00:31:31,460
Train 9983 is getting to Florence Santa
Maria Novella and is four minutes late.
389
00:31:31,680 --> 00:31:33,780
So we are keeping an eye on it.
390
00:31:35,200 --> 00:31:38,280
Gabriele needs to get this journey back
on track.
391
00:31:38,520 --> 00:31:41,140
But in Florence, it's not that simple.
392
00:31:41,980 --> 00:31:43,380
He has to change the cabin.
393
00:31:43,600 --> 00:31:48,940
In Florence, there's no other way out.
We have to change the cab so we don't
394
00:31:48,940 --> 00:31:49,940
have to run.
395
00:31:50,420 --> 00:31:54,280
Gabriele needs to drive out of the
station the same way he came in.
396
00:31:54,940 --> 00:31:59,860
So he must quickly get himself to the
engineer's cab at the opposite end of
397
00:31:59,860 --> 00:32:02,320
train. The clock is ticking.
398
00:32:08,600 --> 00:32:10,720
The groundbreaking Italo train.
399
00:32:11,260 --> 00:32:17,800
is 150 miles into her 310 -mile super
-speed trip from Venice to Rome.
400
00:32:19,380 --> 00:32:24,100
American engineers are looking to this
train as a way of revolutionizing future
401
00:32:24,100 --> 00:32:26,000
rail networks in the U .S.
402
00:32:28,120 --> 00:32:33,100
Italo has reached Florence and is due in
Rome 90 minutes from now.
403
00:32:34,960 --> 00:32:39,260
Gabriele needs to get moving, fast. We
are about...
404
00:32:39,850 --> 00:32:40,890
Five minutes late.
405
00:32:44,030 --> 00:32:45,130
We're ready to go.
406
00:32:45,670 --> 00:32:46,730
A little late.
407
00:32:47,150 --> 00:32:48,190
But anyway, I'm ready.
408
00:32:58,710 --> 00:33:03,390
The 9983 has just left Sovereign, so
it's on its way now.
409
00:33:08,750 --> 00:33:13,590
We leave Florence five minutes late. I
hope that we arrive in Rome in time.
410
00:33:14,610 --> 00:33:15,610
I hope.
411
00:33:17,850 --> 00:33:21,190
Italo is now two miles beyond Florence
Station.
412
00:33:23,510 --> 00:33:27,410
She has 160 miles to go to reach her
destination.
413
00:33:28,910 --> 00:33:31,430
And only 90 minutes to get there.
414
00:33:35,980 --> 00:33:40,780
Gabriele maxes out the Italo train at
180 miles per hour.
415
00:33:40,980 --> 00:33:44,780
But more speed puts extra stress on the
train.
416
00:33:45,220 --> 00:33:48,000
One of the most vulnerable parts are its
wheels.
417
00:33:48,380 --> 00:33:51,960
They could shatter. It's happened to
other trains before.
418
00:33:53,660 --> 00:34:00,660
On June 3rd, 1998, this German inter
-express train was hurtling from
419
00:34:00,660 --> 00:34:04,220
Munich to Hamburg at 125 miles per hour.
420
00:34:06,030 --> 00:34:10,550
A fatigue crack in one of the wheels
caused the train to derail.
421
00:34:11,550 --> 00:34:14,710
The crash killed more than 100 people.
422
00:34:15,530 --> 00:34:19,230
It was the deadliest high -speed rail
disaster in history.
423
00:34:23,150 --> 00:34:28,190
Italo is traveling 60 miles per hour
faster than the German Express train.
424
00:34:30,710 --> 00:34:34,790
But its wheels are built to withstand
the most extreme forces.
425
00:34:41,480 --> 00:34:48,380
Each of Italo's 48 wheels is made from a
single 1 .3 ton piece
426
00:34:48,380 --> 00:34:49,380
of steel.
427
00:34:51,560 --> 00:34:55,239
The key to their incredible strength
lies deep inside.
428
00:34:56,340 --> 00:35:00,040
A secret borrowed from medieval
blacksmiths.
429
00:35:00,880 --> 00:35:05,120
After forging a sword, they dipped it in
cold water.
430
00:35:06,260 --> 00:35:10,200
The outside cooled quickly to make a
hard, cutting edge.
431
00:35:12,080 --> 00:35:17,720
The core cools slowly, making it more
malleable, allowing it to absorb
432
00:35:17,720 --> 00:35:18,940
shattering blows.
433
00:35:20,120 --> 00:35:23,200
The Italo's wheels are made just like
this.
434
00:35:25,920 --> 00:35:28,900
Their soft core can take a real beating.
435
00:35:30,460 --> 00:35:35,600
Their super hard edge can remain crack
-free for one million miles.
436
00:35:38,640 --> 00:35:42,020
The wheel bogeys clamp the train parts
together tightly.
437
00:35:43,780 --> 00:35:49,820
They stop the train from jackknifing,
even as it careers off the rails.
438
00:35:55,180 --> 00:35:58,820
Driving this fast demands exceptional
concentration.
439
00:36:00,100 --> 00:36:05,940
This super smart train is crammed with
novel technology to make sure engineers
440
00:36:05,940 --> 00:36:07,820
like Gabriele stay focused.
441
00:36:08,380 --> 00:36:14,060
If I don't press this button every 50
seconds, the train breaks and stops
442
00:36:14,060 --> 00:36:18,420
completely. The train is checking I'm
here, and I know what I'm doing.
443
00:36:19,020 --> 00:36:23,480
The train even monitors the track
beneath it for hidden dangers.
444
00:36:24,580 --> 00:36:30,260
At this speed, water or leaves on the
rails could cause Italo's wheels to lose
445
00:36:30,260 --> 00:36:31,260
grip.
446
00:36:31,960 --> 00:36:36,660
To stop her skidding, she has inbuilt
intelligence that can sense track
447
00:36:36,660 --> 00:36:39,990
problems. before her engineer is even
aware.
448
00:36:42,930 --> 00:36:47,490
Speed sensors monitor the rotation of
the wheels on each axle.
449
00:36:47,810 --> 00:36:53,010
If they detect one spinning faster than
the others, it means one of the wheels
450
00:36:53,010 --> 00:36:54,010
is flipping.
451
00:36:54,090 --> 00:36:58,590
The sensors send a signal to ingenious
tanks hidden in the nose.
452
00:36:59,730 --> 00:37:05,730
The tanks contain 180 pounds of sand
that shoots onto the tracks.
453
00:37:06,330 --> 00:37:09,210
to give the wheels extra traction on
slippery rails.
454
00:37:13,990 --> 00:37:19,610
Super intelligent inventions that keep
the train's wheels and engineer on track
455
00:37:19,610 --> 00:37:24,550
help Gabriele power full speed ahead and
make up for lost time.
456
00:37:25,210 --> 00:37:28,030
We are just two minutes late now.
457
00:37:30,670 --> 00:37:35,430
After 300 miles, the finish line, Rome,
is in sight.
458
00:37:36,230 --> 00:37:41,270
But one final hurdle could wreck hopes
of Italo arriving on time.
459
00:37:41,630 --> 00:37:46,990
The train runs through the city and this
is a densely occupied line.
460
00:37:48,090 --> 00:37:53,330
Commuter trains block the rails ahead
and threaten to stop this super train in
461
00:37:53,330 --> 00:37:54,330
its track.
462
00:38:02,670 --> 00:38:09,590
Italo train 9983 is almost at the end of
her 310 mile journey from Venice
463
00:38:09,590 --> 00:38:10,590
to Rome.
464
00:38:13,950 --> 00:38:16,910
She's now just 10 miles from her
destination.
465
00:38:18,450 --> 00:38:24,790
But crowded tracks make this the slowest
section on the whole route.
466
00:38:25,330 --> 00:38:30,950
The train runs through the city and this
is a densely occupied line.
467
00:38:37,960 --> 00:38:39,960
1 .34 p .m.
468
00:38:40,260 --> 00:38:43,720
The train is due into Rome at 1 .50.
469
00:38:45,020 --> 00:38:46,360
Gabriele is running late.
470
00:38:47,440 --> 00:38:50,280
These hold -ups are the last thing he
needs.
471
00:38:51,720 --> 00:38:54,920
The control room battles to clear the
tracks ahead.
472
00:39:11,040 --> 00:39:13,480
144. Good news from control.
473
00:39:13,760 --> 00:39:15,480
The line ahead is clear.
474
00:39:16,580 --> 00:39:19,260
Gabriele can power through to Rome.
475
00:39:20,120 --> 00:39:22,900
They need to just go as fast as
possible.
476
00:39:29,620 --> 00:39:33,480
I have a taxi waiting me in Ostia at 2 o
'clock.
477
00:39:34,740 --> 00:39:36,740
It's very important to arrive in time.
478
00:39:55,440 --> 00:39:58,460
Ostiense Station is finally in sight.
479
00:40:12,140 --> 00:40:15,580
Italo makes it. Reputation intact.
480
00:40:19,760 --> 00:40:22,480
We've arrived at the end of the journey.
481
00:40:22,880 --> 00:40:25,120
in Romo Stianza right in time.
482
00:40:26,340 --> 00:40:28,300
I'm proud of our work today.
483
00:40:28,560 --> 00:40:29,560
I'm very happy.
484
00:40:30,160 --> 00:40:35,140
We're about to let the passengers get
off the train and we'll go home.
485
00:40:42,460 --> 00:40:43,980
We're in Romo Stianza.
486
00:40:44,700 --> 00:40:46,760
It's a beautiful day and we are in time.
487
00:41:06,530 --> 00:41:13,350
I just love
488
00:41:13,350 --> 00:41:18,410
this train because I spend so many many
nights on it. It's like I told my fiancé
489
00:41:18,410 --> 00:41:19,930
pretend that he's my lover.
490
00:41:20,330 --> 00:41:24,610
Because there's always Italo in my life,
so I just pretend that you have to
491
00:41:24,610 --> 00:41:25,610
figure it.
492
00:41:26,090 --> 00:41:28,810
Okay, now my job is done for today.
493
00:41:30,810 --> 00:41:34,590
Today, train 9983 was right on time.
494
00:41:36,790 --> 00:41:42,570
Gabriele's train is just one of a 25
-strong fleet of Italo trains that
495
00:41:42,570 --> 00:41:45,090
across Italy 50 times a day.
496
00:41:46,590 --> 00:41:48,910
The eyes of the world are on Italo.
497
00:41:50,160 --> 00:41:54,580
Its design could form the blueprint for
the next generation of high -speed
498
00:41:54,580 --> 00:41:59,260
commuter trains that could change the
face of rail travel in the U .S.
499
00:42:00,840 --> 00:42:06,380
Cutting the commute from L .A. to San
Francisco from six hours to three and
500
00:42:06,380 --> 00:42:09,600
journey from New York to Washington to
just 90 minutes.
501
00:42:12,260 --> 00:42:13,940
It's all thanks to...
502
00:42:14,490 --> 00:42:19,070
Air -sealed train cars that protect
passengers' ears from painful pressure
503
00:42:19,070 --> 00:42:25,870
waves. A pantograph that safely channels
25 kilovolts from live overhead
504
00:42:25,870 --> 00:42:31,330
lines. Air -cushioned suspension that
keeps her running smoothly on the
505
00:42:31,550 --> 00:42:33,010
even at top speed.
506
00:42:33,470 --> 00:42:37,730
Tough -to -bust steel wheels that stay
strong for one million miles.
507
00:42:38,450 --> 00:42:41,930
And a streamlined body that cuts through
the air.
508
00:42:42,300 --> 00:42:45,040
at up to 220 miles per hour.
509
00:42:45,720 --> 00:42:50,880
It's these technological secrets that
have helped this high -speed train
510
00:42:50,880 --> 00:42:54,680
to rise above all other machines.
45737
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