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In today's impossible engineering.
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There is no vehicle like it on Earth
right now.
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00:00:07,750 --> 00:00:11,490
To compare this to something else in
history, you've got to go to outer
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A voyage more than 30 ,000 feet under
the sea.
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This vessel is definitely a game
-changing piece of engineering.
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In the world's deepest diving submarine.
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It is one of the most intricate craft
that has ever been designed, engineered,
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and built for the ocean.
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And the pioneering historic innovations.
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Wow, this is a lot bigger than I
expected.
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This is absolutely astounding.
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It is totally huge.
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That may be impossible.
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Possible.
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Oceans cover roughly 70 % of the Earth's
surface.
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Yet our understanding of what goes on
beneath the waves is limited.
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Well, I've often heard it said that we
know more about the surface of the moon
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than we do about our own oceans.
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They represent probably the greatest
portion of the unexplored parts of our
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planet because of how difficult it is to
get there.
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However, one group of engineers, led by
explorer Victor Vescovo, are determined
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to change this by attempting the
impossible.
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When Victor approached us in 2015, the
only thing he knew he wanted to do was
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wanted to dive to the deepest point in
each of the five oceans, which is
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something that nobody had ever done
before.
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To achieve this monumental goal...
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The team has created a vehicle like no
other on planet Earth.
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This is the Triton 36002.
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Or as she's known to her crew, the
limiting factor.
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This is the deepest diving certified
submersible in the world right now.
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And she's our baby.
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We basically built this thing from
concept to where it is now, and it's
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some amazing diving.
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The limiting factor is probably the most
intricate undersea vessel taken on in
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history.
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It is entirely unique in the world.
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There is no other craft like it before
or since.
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This groundbreaking vessel's list of
accomplishments already includes
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the bottom of each of the five oceans,
as well as more than 10 dives to the
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deepest place on planet Earth,
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Challenger Deep.
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Surface LF depth 1 -0 -8 -8 -4,
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heading 1 -8 -0, life support good.
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It's made some remarkable scientific
achievements.
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It's collected 400 ,000 samples,
identified 40 new species, mapped three
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-quarters of a million square kilometers
of ocean.
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So the contributions to science have
been significant as well.
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00:03:37,040 --> 00:03:41,340
This game -changing submersible is built
to explore the Ultra Deep.
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Carried to location by its own dedicated
support vessel, the pressure drop.
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Once at the dive site, it's raised into
position and lowered into the water
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before descending to depths of almost 7
miles.
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On board, 10 thrusters allow for
movement in all directions.
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Inside the pressure vessel, a dedicated
life support system allows a two -person
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crew to spend up to 16 hours underwater.
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All this engineering combined means the
sub can reach depths greater than the
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height of the world's tallest building,
stacked end -to -end 13 times.
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Today, off the coast of Hawaii, the team
is taking this trailblazing vessel on a
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training dive.
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My half is secure, last support running.
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We are good for launch.
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Inside, Triton Submarines co -founder
Patrick Leahy is teaching crewmate Tim
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00:04:47,300 --> 00:04:51,780
McDonald as he prepares to join the
small group of people qualified to pilot
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this one -of -a -kind machine.
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It's over the way. I'm going to go ahead
and secure thrusters.
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All right, do that.
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All lines are clear.
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Swimmer is clear.
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You are clear to dive, clear to dive.
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Buddy, go have some fun, man.
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Good luck, Tim.
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00:05:11,180 --> 00:05:12,640
Give it a whirl with the thrusters.
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Nice down thrust.
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Should go under any second now.
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There you go.
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Come on. Keep going.
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Don't let off on it.
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The team has constructed a record
-breaking piece of engineering.
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But how have they made this submersible
capable of descending over 36 ,000 feet
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beneath the waves?
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I would say that without question, the
deepest parts of our ocean are the most
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formidable parts of our planet to visit.
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Where the colossal water pressure can
crush all but the strongest man -made
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materials. We need to be 100 % on our
engineering, on our designing, and our
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00:05:59,630 --> 00:06:02,510
tolerances. They have to be 100%. We
just don't have room for error.
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00:06:03,240 --> 00:06:08,300
And how can they ensure that should an
emergency occur, they can get the crew
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back to the surface in one piece?
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We cannot afford to make any mistakes.
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People's lives depend on it.
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00:06:17,320 --> 00:06:22,260
To achieve this, engineers must draw
inspiration from the pioneers of the
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and update their innovations to overcome
some of the greatest marine engineering
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challenges around.
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But for Patrick and his team, the payoff
is well worth the effort.
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Connecting people viscerally with their
environment, allowing them to experience
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the deep ocean in real time, is powerful
stuff.
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It is exciting.
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It is memorable.
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The disadvantage is the human component
adds complexity, and we have to work
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harder to develop something that we know
human beings are going to get into
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because we want them to come back
safely.
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Unfortunately, you can't just take a sub
that's rated to 500 meters or 1 ,000
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meters or even a sub that's designed to
dive to 6 ,000 meters because the
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pressures are much higher.
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To find a solution, the team must turn
to the great underwater exploration
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pioneers of the past.
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Former submariner Craig Karsh has come
to the National Museum of the United
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States Navy in Washington, D .C.
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to discover a vessel that redefined
underwater exploration.
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Wow, this is really an amazing piece of
equipment.
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This is the Trieste.
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Wow, this is a lot bigger than I
expected.
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You can see that it looks a lot like a
modern nuclear submarine as far as a
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metal tube.
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But here you have this gondola where the
crew would have sat.
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Constructed in the 1950s, its mission
was simple.
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Transport a two -man crew to the bottom
of the deepest part of the ocean for the
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very first time in history.
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Before the Trieste.
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The record was about 1 ,000 meters for
how deep a vessel had gone, and the Navy
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wanted to go to 10 ,000 meters.
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So it required just a fantastic amount
of engineering to get there.
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The Trieste was designed and built by
Swiss physicist and adventurer Auguste
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Picard.
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On January 23, 1960, his son Jacques and
U .S.
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Navy Lieutenant Don Walsh climbed aboard
in preparation for their first attempt
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at a record -breaking dive.
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You can see the ladder that the crew
would have climbed down.
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There would have been tremendous
anticipation. You're climbing into a
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steel chamber, and once you shut that
door, everything around you needs to
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because once you get down that far,
there is no one coming to rescue you.
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At the very bottom of the Mariana
Trench, the gondola with the two men
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would be experiencing over seven tons
per square inch acting upon it.
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This gondola, the steel, is five inches
thick to hold back that pressure.
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Definitely the most dramatic thing is
this window with only that two -inch
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opening to look out of.
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There was really a lot of innovation
that went into this. They had to develop
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special polycarbonate that would
withstand the tremendous pressure
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crack that allowed water to enter would
just become the most powerful pressure
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washer jet that you could imagine.
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But not only did the crushing pressure
present an enormous danger to the crew,
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00:10:01,880 --> 00:10:06,480
it also meant that using a traditional
air and water ballasting system wasn't
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option.
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00:10:08,270 --> 00:10:11,230
To demonstrate, Craig has prepared an
experiment.
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When a traditional submarine wants to
sink, they fill their ballast tanks with
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water. They flood them, letting the air
out, and the submarine would then lose
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that positive buoyancy, become
negatively buoyant, and be allowed to
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When it comes time that you need to add
positive buoyancy and come back to the
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surface, you would use compressed air to
force that water out of the ballast
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tank, and the submarine would rise.
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But this traditional ballast system
would not function at the depth targeted
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the Trieste.
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Picard needed an innovative new way to
reach the bottom of the ocean.
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It's really hard to understate the
magnitude of the accomplishment of what
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pioneers did.
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00:10:56,260 --> 00:11:01,340
And this decades -old alternative
ballast system may just hold the key to
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modern engineering behind the limiting
factor.
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00:11:04,720 --> 00:11:08,860
We weren't interested in building a sub
that was just an elevator to the bottom
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and back up again.
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When Auguste Picard and team designed
the Trieste in the 1950s, the depth
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for a submersible was just over 3 ,000
feet.
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00:11:22,300 --> 00:11:28,160
In early 1960, the Trieste two -man crew
shattered that record using an
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innovative ballast system in place of
the traditional compressed air
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Former submariner Craig Karsh
demonstrates the difference.
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In the Trieste case, going to a depth of
10 ,000 meters, the air wouldn't have
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worked. The pressures are just too
great.
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So Picard came up with an ingenious
solution of using a petroleum gasoline
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product that's about 30 % lighter than
water.
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So as you can see, despite being totally
full, it is positively buoyant.
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So now to simulate...
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the gondola underneath the main body of
the Trieste, you can see that it's still
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enough positive buoyancy that it
continues to float on the surface.
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So they had a precisely measured system
of ballast that they added, which would
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allow the vessel to sink to the bottom.
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They had a system to release this
ballast.
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And up the Trieste went, back to the
surface.
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On board the Trieste, two ballast tanks
containing roughly nine tons of iron
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pellets allowed the crew to adjust their
buoyancy throughout the dive.
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Here you can see these big ballast
tanks.
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There's this one up in the front and
there's one in the back.
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Once they reached the bottom, the
mission was over, it was time to come
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They had a system of controls through
these wires that they could open this to
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allow the shot to come out, removing
weight from the submersible.
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00:12:59,360 --> 00:13:01,860
and the Trieste would have been able to
slowly rise.
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00:13:05,180 --> 00:13:09,840
After descending for almost five hours,
Picard and Walsh reached a depth of
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almost 36 ,000 feet, becoming the first
humans to ever reach the deepest part of
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the Earth's oceans.
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The Trieste truly is incredible.
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To go down to 10 ,000 meters, shattering
prior records by a factor of 10, it's
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really hard to understate the magnitude
of the accomplishment of what these
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00:13:34,450 --> 00:13:35,530
pioneers did.
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00:13:46,819 --> 00:13:50,760
Today, the team has taken the
engineering at the core of the Trieste
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developed it for modern underwater
exploration.
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Deep
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beneath
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00:14:07,320 --> 00:14:11,840
the Pacific Ocean, on their training
dive, Patrick and Tim are slowly
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00:14:11,840 --> 00:14:14,800
to their target depth of about 4 ,900
feet.
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Those go down until we get maybe to 1
,300 meters and start to pick up bottom
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00:14:22,980 --> 00:14:25,820
with the altimeter and then come down
nice and slow.
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00:14:28,500 --> 00:14:34,840
More than a half century since the
Trieste, the 36002 has capabilities that
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Picard and the team could have only
dreamed of.
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00:14:41,290 --> 00:14:45,550
We weren't interested in building a sub
that was just an elevator to the bottom
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00:14:45,550 --> 00:14:46,550
and back up again.
202
00:14:46,770 --> 00:14:52,370
We had to build a vehicle that was
capable of conducting actual meaningful
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on the bottom.
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00:14:54,690 --> 00:14:58,570
It's this guiding principle that's
driven Patrick and the team to create a
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00:14:58,570 --> 00:15:02,330
submersible that is far more capable
than anything that preceded it.
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00:15:05,490 --> 00:15:08,250
One of the things you'll notice when you
look at the submarine right away is
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it's very tall.
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00:15:09,480 --> 00:15:13,420
And the reason it's like that is because
the submarine has to transit vertically
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through the water column a great
distance, as much as seven miles.
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It's a long way, and so we want to have
the vehicle run very efficiently in the
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00:15:21,060 --> 00:15:24,920
vertical direction, both when it's
diving and when it's returning back to
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00:15:24,920 --> 00:15:29,520
surface. And then if you come to the
front, you'll notice there are three
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00:15:29,520 --> 00:15:34,840
viewports. That's where the pilot and
the passenger can look out.
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00:15:35,320 --> 00:15:39,760
There's a manipulator arm, which is the
device that's used to interact with the
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environment. If you want to collect
samples, if you want to recover
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00:15:43,100 --> 00:15:47,840
it also has lighting and camera systems
because, of course, when you get to
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great depth, one of the things is a
complete absence of light.
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00:15:53,500 --> 00:15:58,400
Sixty years after the Trieste, engineers
have also managed to design a modern
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00:15:58,400 --> 00:16:01,980
solution to the deep water buoyancy
problem faced by PICAR.
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00:16:02,570 --> 00:16:07,730
The way this vehicle differs from the
Trieste is we don't have to use gasoline
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00:16:07,730 --> 00:16:09,350
for buoyancy.
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00:16:09,630 --> 00:16:12,210
We have this wonderful material called
syntactic foam.
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Strong enough to be unaffected by the
pressure, the syntactic foam modules on
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00:16:18,210 --> 00:16:22,230
the 36002 are a lightweight solution to
the buoyancy problem.
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00:16:22,990 --> 00:16:28,630
It's a strong material. It can be cut
and shaped to create the complex
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00:16:28,630 --> 00:16:32,890
structural. shape that this vehicle has
that allows it to travel through the
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00:16:32,890 --> 00:16:34,310
water column very quickly.
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00:16:37,690 --> 00:16:43,930
On the surface, the 36002 is kept
positively buoyant thanks to almost 2
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00:16:43,930 --> 00:16:47,910
gallons of syntactic foam and two air
-filled ballast tanks.
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00:16:48,870 --> 00:16:52,550
To descend, the tanks are flooded and
the descent begins.
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00:16:52,930 --> 00:16:56,690
As they approach the bottom, the pilot
releases steel waste.
232
00:16:56,940 --> 00:17:01,180
balancing the vessel's buoyancy until it
floats just above the ocean floor.
233
00:17:01,880 --> 00:17:06,500
When it's time to ascend, the remaining
steel is dropped and the submarine
234
00:17:06,500 --> 00:17:07,780
returns to the surface.
235
00:17:11,520 --> 00:17:16,260
It's the cutting -edge syntactic foam
that helps pilots maintain depth control
236
00:17:16,260 --> 00:17:18,960
in some of the most perilous places on
Earth.
237
00:17:20,119 --> 00:17:24,760
You can do the same thing we talked
about, setting up your balance so you're
238
00:17:24,760 --> 00:17:25,760
meters off.
239
00:17:26,109 --> 00:17:30,050
This is unknown terrain just to avoid
the possibility you end up crashing it.
240
00:17:30,330 --> 00:17:34,970
Because, I mean, I've seen boulders, you
know, that are 1 ,500 feet tall.
241
00:17:35,250 --> 00:17:38,470
I think we just need to be super
cautious and see our altitude.
242
00:17:40,550 --> 00:17:44,890
Syntactic foam has contributed to making
this one of the most remarkable
243
00:17:44,890 --> 00:17:47,110
vehicles that has ever been conceived.
244
00:17:54,030 --> 00:17:57,730
The team may have designed one of the
most cutting -edge submersibles on the
245
00:17:57,730 --> 00:18:03,030
planet, but descending deeper than
anyone in history presents some enormous
246
00:18:03,030 --> 00:18:04,190
engineering challenges.
247
00:18:04,830 --> 00:18:06,650
It has to be very precise.
248
00:18:06,930 --> 00:18:11,790
If you deviate from that, it creates a
pressure spot and could be prone to
249
00:18:11,790 --> 00:18:16,770
collapse. For a solution, they must turn
to the great innovations of the past.
250
00:18:17,250 --> 00:18:21,910
It's absolutely incredible to see it
happening. It's like squashing a piece
251
00:18:21,910 --> 00:18:22,950
foam by hand.
252
00:18:26,800 --> 00:18:29,840
This is the Triton 36002.
253
00:18:32,820 --> 00:18:36,880
Designed to venture to the most
inhospitable underwater locations on the
254
00:18:37,100 --> 00:18:40,000
it's a game -changing feat of
engineering.
255
00:18:43,880 --> 00:18:48,020
Capable of transporting two people to a
depth of 36 ,000 feet.
256
00:18:49,840 --> 00:18:53,840
Protecting the occupants from the
crushing force outside is a three -and
257
00:18:53,840 --> 00:18:55,360
-half -inch -thick pressure vessel.
258
00:18:56,590 --> 00:19:01,230
that must withstand the equivalent
weight of 291 jumbo jets.
259
00:19:07,550 --> 00:19:11,230
Having been involved with the design of
the pressure vessel from point of
260
00:19:11,230 --> 00:19:15,210
concept, Patrick Leahy knows this
cutting edge cockpit better than most.
261
00:19:18,090 --> 00:19:21,370
Welcome to the limiting factor interior.
262
00:19:21,810 --> 00:19:24,630
You can see the pressure hull.
263
00:19:24,970 --> 00:19:27,590
There's a bank of oxygen bottles that
are above here.
264
00:19:27,790 --> 00:19:32,470
Over here we have ballast control and
life support panel, and this is the
265
00:19:32,470 --> 00:19:33,469
control joystick.
266
00:19:33,470 --> 00:19:36,870
This is the interface between the pilot
and the propulsion system.
267
00:19:37,510 --> 00:19:41,650
The interior of the vessel is outfitted
for comfort and ease of operation.
268
00:19:42,730 --> 00:19:47,450
But the carefully engineered exterior is
what allows this submarine to explore
269
00:19:47,450 --> 00:19:49,070
the ocean's deepest regions.
270
00:19:50,310 --> 00:19:53,550
So as you glide deeper, you know, the
pressure increases.
271
00:19:53,980 --> 00:19:59,140
Full ocean depth, we're at about 15 ,000
psi per square inch on the vessel.
272
00:20:00,200 --> 00:20:05,380
The task of maintaining this critical
component falls to industrial designer
273
00:20:05,380 --> 00:20:06,380
Kelvin McGee.
274
00:20:08,000 --> 00:20:11,740
So the best shape for the pressure
vessel is a perfect brown ball.
275
00:20:12,060 --> 00:20:16,980
So it's got equal pressure exerting on
all sides at all times. It has to be
276
00:20:16,980 --> 00:20:22,450
precise. If you deviate from that, it
creates a pressure spot and could be
277
00:20:22,450 --> 00:20:24,730
to collapsing. So it has to be absolute
perfect.
278
00:20:26,550 --> 00:20:29,290
But getting it right is an enormous
challenge.
279
00:20:30,250 --> 00:20:33,870
Boy, turning chunks of metal into a
perfect sphere is very difficult.
280
00:20:34,250 --> 00:20:38,810
It was like 0 .1 % of a millimeter that
it had to be within that tolerance.
281
00:20:39,150 --> 00:20:44,410
If we had a weakness or a design flaw in
the metal, it's prone to failure. And
282
00:20:44,410 --> 00:20:45,870
failure is just not an option.
283
00:20:46,640 --> 00:20:51,100
To create the perfect metal sphere, the
team must draw inspiration from an
284
00:20:51,100 --> 00:20:53,660
innovation born in the Industrial
Revolution.
285
00:21:03,840 --> 00:21:05,520
In the suburbs of Cleveland.
286
00:21:06,700 --> 00:21:11,400
So, we're heating up some bars of steel
here to about 1 ,000 degrees C.
287
00:21:11,680 --> 00:21:15,400
This will make the metal a lot more
malleable, easy to work with.
288
00:21:16,520 --> 00:21:20,740
Mechanical engineer Jennifer Kadloek is
discovering the secrets behind a
289
00:21:20,740 --> 00:21:22,760
profession that dates back millennia.
290
00:21:23,200 --> 00:21:27,440
The heat changes the structure so that I
can simply strike it with a hammer and
291
00:21:27,440 --> 00:21:28,440
bend it right into shape.
292
00:21:29,540 --> 00:21:34,100
This process is fine when you're making
small parts in small numbers, but during
293
00:21:34,100 --> 00:21:37,560
the Industrial Revolution, when there
was a high demand for much larger parts,
294
00:21:37,920 --> 00:21:39,880
doing things by hand like this just
wasn't going to work.
295
00:21:41,000 --> 00:21:43,320
Fortunately, one man devised the
solution.
296
00:21:46,540 --> 00:21:51,720
In 1795, British engineer Joseph Brahma
patented a new type of press.
297
00:21:52,700 --> 00:21:56,020
One that replaced muscle power with
hydraulic pressure.
298
00:21:56,880 --> 00:22:00,100
Allowing machines to apply more force
than ever before.
299
00:22:02,980 --> 00:22:05,420
And at the Helmut Aerospace Plant.
300
00:22:07,100 --> 00:22:11,000
Wow, I can't believe I'm actually inside
of here. It's absolutely amazing.
301
00:22:11,820 --> 00:22:16,340
Jennifer is witnessing Brahma's
invention brought to life on an epic
302
00:22:18,420 --> 00:22:21,840
This is a 3 ,000 -ton hydraulic press.
303
00:22:22,220 --> 00:22:24,680
Oh, I can feel the heat coming off that
metal.
304
00:22:24,920 --> 00:22:28,320
Used to create giant metal parts for the
aviation industry.
305
00:22:28,820 --> 00:22:31,400
It's based on Brahma's original design.
306
00:22:32,160 --> 00:22:36,900
Just like at the blacksmith, the ingot
is heated up, it's compressed with the
307
00:22:36,900 --> 00:22:39,040
machine instead of hitting it with a
hammer.
308
00:22:40,240 --> 00:22:44,620
At full power, this press can apply a
force equivalent to the weight of three
309
00:22:44,620 --> 00:22:50,620
Boeing 747 jet, shaping and flattening
giant pieces of aluminum with ease.
310
00:22:52,420 --> 00:22:55,020
It's absolutely incredible to see it
happening.
311
00:22:55,320 --> 00:22:58,120
It's like squashing a piece of foam by
hand.
312
00:22:59,280 --> 00:23:02,960
And even though it's been well over 100
years since Brahma first patented the
313
00:23:02,960 --> 00:23:06,120
idea, the hydraulic press and system
still works the same today.
314
00:23:07,280 --> 00:23:11,600
To demonstrate the engineering behind
it, Jennifer has prepared an experiment.
315
00:23:12,020 --> 00:23:15,320
All right, so here we have a scale model
of the hydraulic press.
316
00:23:15,640 --> 00:23:19,880
We have small cylinders that pump fluid
to a larger cylinder.
317
00:23:20,360 --> 00:23:25,500
And in doing this, the fluid can't be
compressed like a gas.
318
00:23:26,520 --> 00:23:32,260
It'll just take all the load and the
pressure and transfer it from the small
319
00:23:32,260 --> 00:23:33,680
cylinder to the large cylinder.
320
00:23:34,200 --> 00:23:38,240
The one disadvantage, though, that I
have is you'll see how many times that I
321
00:23:38,240 --> 00:23:43,840
have to move this cylinder in order to
compress it, but I can easily squish
322
00:23:43,840 --> 00:23:44,840
orange flat.
323
00:23:45,940 --> 00:23:48,140
So this is what we call mechanical
advantage.
324
00:23:50,780 --> 00:23:55,600
On the 3 ,000 -ton press, this
mechanical advantage is created in the
325
00:23:56,520 --> 00:24:01,140
But instead of building up the pressure
by hand, fluid is passed between two
326
00:24:01,140 --> 00:24:02,940
sets of electrically powered pumps.
327
00:24:03,920 --> 00:24:05,460
So here we are in the pump room.
328
00:24:05,740 --> 00:24:09,500
As you can see, there's some smaller
pumps in the back that fill up the
329
00:24:09,500 --> 00:24:14,000
pumps, and that's what allows us to
create the enormous amount of force when
330
00:24:14,000 --> 00:24:15,380
close a forging press.
331
00:24:15,760 --> 00:24:19,900
Each one carries an equal amount of
load. We have three large pumps, just
332
00:24:19,900 --> 00:24:20,900
a ton each.
333
00:24:22,520 --> 00:24:26,800
The hydraulic press is an invention
which has revolutionized manufacturing.
334
00:24:27,560 --> 00:24:32,340
And by increasing the size of the
components, Brahma's design can be
335
00:24:32,340 --> 00:24:35,340
to create a machine of astronomical
proportions.
336
00:24:40,400 --> 00:24:42,540
This is absolutely astounding.
337
00:24:43,440 --> 00:24:45,340
It is totally huge, this press.
338
00:24:47,780 --> 00:24:54,080
Standing almost 100 feet high and
weighing 300 tons, the plant's 50 ,000
339
00:24:54,080 --> 00:24:56,360
press is one of the largest on the
planet.
340
00:24:58,000 --> 00:25:01,880
Now, if you think of an automobile
that's about a ton, and you were to
341
00:25:01,880 --> 00:25:07,000
them one on top of the other, you can
have a stack that's 36 miles tall to
342
00:25:07,000 --> 00:25:10,940
create the equivalent amount of force or
pressure that this machine exerts.
343
00:25:13,240 --> 00:25:17,920
Centuries after the idea was conceived,
the hydraulic press continues to shape
344
00:25:17,920 --> 00:25:19,000
the world around us.
345
00:25:21,300 --> 00:25:24,780
Brahma's invention is really a
foundation in the Industrial Revolution.
346
00:25:25,060 --> 00:25:30,780
It allowed us to form... large metal
parts using machines rather than
347
00:25:31,020 --> 00:25:33,620
And this is really the basis for
hydraulic systems today.
348
00:25:41,820 --> 00:25:46,120
Without the mechanical advantage of the
hydraulic press, vessels like the
349
00:25:46,120 --> 00:25:51,260
limiting factor would be impossible
today to shape one of the toughest, most
350
00:25:51,260 --> 00:25:52,960
high -tech submersibles in the world.
351
00:25:53,360 --> 00:25:58,060
That thick piece of titanium within
minutes formed into what was the start
352
00:25:58,060 --> 00:25:59,060
the submersible.
353
00:26:00,040 --> 00:26:01,820
It's an amazing thing to see.
354
00:26:02,220 --> 00:26:05,020
You know, there's flames, there's smoke,
there's steam.
355
00:26:05,220 --> 00:26:09,360
The team will need to use Brahma's
innovation on a gargantuan scale.
356
00:26:12,160 --> 00:26:17,260
Almost 5 ,000 feet beneath the Pacific
Ocean, Patrick and Tim are piloting the
357
00:26:17,260 --> 00:26:20,500
ultra -advanced submersible Triton
36002.
358
00:26:21,550 --> 00:26:24,330
They have just reached the midpoint of
their training dive.
359
00:26:24,910 --> 00:26:26,330
Just very slowly.
360
00:26:27,290 --> 00:26:30,850
This thing is massively more powerful
than you give it credit for.
361
00:26:33,630 --> 00:26:38,010
Protecting them from the crushing
pressure outside is a metal sphere
362
00:26:38,010 --> 00:26:41,810
with a hydraulic press based on Brahma's
revolutionary design.
363
00:26:44,710 --> 00:26:48,770
So now what we're going to do is we're
just going to make a nice, careful
364
00:26:48,770 --> 00:26:49,990
approach.
365
00:26:55,560 --> 00:26:56,680
Yeah, there's the bottom.
366
00:26:59,720 --> 00:27:06,060
Surface, LF, depth, 1, 5, 4, 5, heading
367
00:27:06,060 --> 00:27:09,980
1, 0, 0, life support, good, over.
368
00:27:11,520 --> 00:27:15,740
Having been involved with the project
since the outset, industrial designer
369
00:27:15,740 --> 00:27:18,880
Kelvin McGee watched this vital
component take shape.
370
00:27:19,180 --> 00:27:22,700
So this is the pressure vessel, and it
actually sits quite low in the
371
00:27:22,700 --> 00:27:26,740
submersible. And this is what keeps
everybody healthy and happy as they dive
372
00:27:26,740 --> 00:27:30,000
down. And, yeah, it's our little baby.
373
00:27:30,700 --> 00:27:34,380
It started its life as a flat piece of
titanium.
374
00:27:36,920 --> 00:27:42,260
At this forging plant in Wisconsin, two
giant titanium ingots that will each go
375
00:27:42,260 --> 00:27:47,160
on to form the two halves of the
pressure vessel are heated to over 900
376
00:27:47,160 --> 00:27:48,860
Fahrenheit to make them malleable.
377
00:27:51,050 --> 00:27:55,410
We constructed it from titanium because
it's a very, very strong material, and
378
00:27:55,410 --> 00:27:58,810
it'll hold the pressure quite
comfortably at the depths that we were
379
00:27:58,810 --> 00:27:59,810
through.
380
00:28:01,810 --> 00:28:06,510
To create the spherical form the team is
looking for, a hydraulic press is
381
00:28:06,510 --> 00:28:08,470
fitted with a specially designed die.
382
00:28:12,110 --> 00:28:15,890
Once the ingot loaded into it, you know,
the hydraulic press came down.
383
00:28:20,590 --> 00:28:27,290
When it pressed down onto the ingot, it
actually formed around that dome.
384
00:28:28,850 --> 00:28:32,590
And then we started the initial forming
of each hemisphere.
385
00:28:34,210 --> 00:28:36,110
It's an amazing thing to see.
386
00:28:36,510 --> 00:28:39,330
You know, there's flames, there's smoke,
there's steam.
387
00:28:43,980 --> 00:28:48,720
And to see how that thick piece of
titanium is, you know, within minutes
388
00:28:48,720 --> 00:28:52,920
into what was the start of the
submersible, it was absolutely
389
00:28:55,800 --> 00:29:00,480
Once cool, the two hemispheres are
machined by a computer -guided lathe to
390
00:29:00,480 --> 00:29:05,340
accuracy of within 99 .933 % of true
spherical form.
391
00:29:07,780 --> 00:29:10,080
I think it was like 1 % of 1 millimeter.
392
00:29:10,320 --> 00:29:12,760
You know, that had to be perfectly
precise.
393
00:29:14,100 --> 00:29:18,280
Once complete, the team faces the
challenge of joining the two hemispheres
394
00:29:18,280 --> 00:29:23,220
together without creating a weak point
that could potentially rupture as the
395
00:29:23,220 --> 00:29:24,220
vessel dives.
396
00:29:27,620 --> 00:29:31,680
It's actually bolted together because
when you start welding on metals, it
397
00:29:31,680 --> 00:29:33,740
actually changes the structure of the
metal.
398
00:29:33,960 --> 00:29:35,060
It can become more brittle.
399
00:29:35,620 --> 00:29:39,340
And then, yeah, you're down deep until
you find that flaw. You can't see it.
400
00:29:39,850 --> 00:29:44,930
There's 24 bolts around this that hold
it into place, and each one of them is a
401
00:29:44,930 --> 00:29:48,750
titanium bolt and a titanium bracket
that actually bolts onto each
402
00:29:48,930 --> 00:29:53,570
and then they're bolted together. So
it's a metal -to -metal seal, and this
403
00:29:53,570 --> 00:29:55,110
why the machining has to be so perfect.
404
00:29:58,610 --> 00:30:03,090
To put this to the test, the completed
pressure vessel is flown to the Krylov
405
00:30:03,090 --> 00:30:05,590
State Research Center in St. Petersburg,
Russia.
406
00:30:08,880 --> 00:30:13,560
At this unique facility, the team is
able to test the hull to its target
407
00:30:13,560 --> 00:30:15,800
of 36 ,000 feet and beyond.
408
00:30:18,800 --> 00:30:23,340
Once unloaded, the pressure vessel is
lowered deep inside the test chamber,
409
00:30:23,600 --> 00:30:30,600
which has been sealed tightly shut,
filled
410
00:30:30,600 --> 00:30:33,080
with water, and the pressure is
gradually increased.
411
00:30:35,950 --> 00:30:40,570
All the way up to the equivalent of
being at almost 46 ,000 feet deep.
412
00:30:41,390 --> 00:30:44,550
About 10 ,000 feet deeper than the
team's target.
413
00:30:49,890 --> 00:30:51,090
Looking good, man.
414
00:30:54,870 --> 00:30:55,910
Yeah, man.
415
00:30:56,550 --> 00:30:58,750
Great. Have a submarine.
416
00:30:59,920 --> 00:31:04,400
The engineering had to be checked and
double -checked and triple -checked, and
417
00:31:04,400 --> 00:31:06,440
it had to be tested and tested and
tested.
418
00:31:07,480 --> 00:31:10,080
The capability of this thing is just
incredible.
419
00:31:16,400 --> 00:31:20,740
Deep in the Pacific Ocean, Patrick and
Tim have completed today's training,
420
00:31:21,120 --> 00:31:24,860
having exercised some of the vessel's
extensive abilities.
421
00:31:26,060 --> 00:31:28,280
Surface, surface, LF.
422
00:31:28,620 --> 00:31:31,780
We are requesting permission to drop the
surfacing weight.
423
00:31:32,600 --> 00:31:35,240
They are now preparing to make their
ascent.
424
00:31:37,540 --> 00:31:39,620
Surfacing weight has been dropped.
425
00:31:39,900 --> 00:31:41,800
Freeboard weight has been released.
426
00:31:42,080 --> 00:31:46,380
And then I recommend ditching the rest
of your DBT weights. You only have two
427
00:31:46,380 --> 00:31:47,380
each side.
428
00:31:50,460 --> 00:31:55,120
By releasing the remaining dive weights,
the vessel becomes positively buoyant
429
00:31:55,120 --> 00:31:57,460
and is free to slowly rise to the
surface.
430
00:32:00,940 --> 00:32:05,660
But the limiting factor is designed to
explore unknown expanses of deep oceans.
431
00:32:06,740 --> 00:32:11,000
Unforeseen problems like a sudden loss
of power or a medical emergency could
432
00:32:11,000 --> 00:32:12,000
prove deadly.
433
00:32:12,320 --> 00:32:17,240
There is no chance of surface rescue as
there is no vehicle capable of reaching
434
00:32:17,240 --> 00:32:18,620
the limiting factor on the bottom.
435
00:32:19,880 --> 00:32:24,740
In order to devise a fail -safe ascent
mechanism, engineers must turn to the
436
00:32:24,740 --> 00:32:26,120
pioneers of the past.
437
00:32:27,820 --> 00:32:32,760
The limiting factor is a game -changing
submarine, capable of exploring the
438
00:32:32,760 --> 00:32:34,380
ocean's most remote depths.
439
00:32:35,060 --> 00:32:39,860
But to keep the vessel two -man crew
safe, the design team needs a way to
440
00:32:39,860 --> 00:32:42,880
guarantee an automatic ascent in case of
emergency.
441
00:32:43,820 --> 00:32:46,900
In the event that there is a full power
loss at the bottom of the ocean,
442
00:32:47,140 --> 00:32:48,800
generally that would be a very big
issue.
443
00:32:50,080 --> 00:32:54,600
It's a situation electronics technician
Shane Eigler must prepare for.
444
00:32:54,990 --> 00:32:59,970
There is no chance of surface rescue as
there is no vehicle capable of reaching
445
00:32:59,970 --> 00:33:01,350
the limiting factor on the bottom.
446
00:33:02,150 --> 00:33:07,550
So we had to engineer a way for the
submersible to basically offend itself
447
00:33:07,550 --> 00:33:11,070
its own control without any interaction
from the pilot.
448
00:33:12,850 --> 00:33:17,930
To overcome this life or death problem,
engineers must look to the innovations
449
00:33:17,930 --> 00:33:19,550
of the past for inspiration.
450
00:33:30,660 --> 00:33:35,260
Volunteer streetcar operator Eric
Madison is at the National Capitol
451
00:33:35,260 --> 00:33:36,260
Museum.
452
00:33:37,200 --> 00:33:39,060
This is actually a lot of fun.
453
00:33:40,740 --> 00:33:44,960
Discovering how an engineering
innovation from the 1800s helped make
454
00:33:44,960 --> 00:33:47,800
streets in Washington, D .C. a safer
place to be.
455
00:33:50,140 --> 00:33:53,580
Operating a streetcar on a city street,
it's kind of challenging.
456
00:33:56,590 --> 00:34:00,230
You had to have really good senses and
good eyes because you never knew when
457
00:34:00,230 --> 00:34:01,530
had to make a sudden stop.
458
00:34:05,870 --> 00:34:10,150
Streets packed with pedestrians, horses,
and cars all presented potential
459
00:34:10,150 --> 00:34:13,670
hazards that might require the operator
to come to a sudden stop.
460
00:34:15,969 --> 00:34:20,730
But the mechanical brakes on streetcars
like this one couldn't always stop the
461
00:34:20,730 --> 00:34:22,650
vehicle in time to avoid catastrophe.
462
00:34:26,159 --> 00:34:27,159
Okay.
463
00:34:27,420 --> 00:34:28,420
It's gone.
464
00:34:28,620 --> 00:34:30,540
Release the brake. We're about to take
off.
465
00:34:32,580 --> 00:34:36,239
To demonstrate, Eric is heading down the
track at full speed.
466
00:34:38,159 --> 00:34:40,120
Once in line with the green flag.
467
00:34:41,780 --> 00:34:45,900
He'll hit the brakes and see how far it
takes to come to a complete stop.
468
00:34:55,280 --> 00:35:01,480
Okay, so for a little frame of
reference, 1101 is 44 feet long. So if
469
00:35:01,480 --> 00:35:06,100
down here to the green flag where I
began the braking application to this
470
00:35:06,100 --> 00:35:11,320
here, we've covered roughly about two
car lengths. So it demonstrates that
471
00:35:11,320 --> 00:35:15,100
mechanical brakes would not be enough to
stop this car in an emergency
472
00:35:15,100 --> 00:35:16,100
situation.
473
00:35:16,480 --> 00:35:20,740
Luckily, a solution can be found in an
unlikely innovation from the past.
474
00:35:24,200 --> 00:35:30,040
In 1825, English physicist and inventor
William Sturgeon devised a method to
475
00:35:30,040 --> 00:35:32,020
improve the capability of a magnet.
476
00:35:33,920 --> 00:35:37,720
His invention relied on the principle of
electromagnetism.
477
00:35:38,660 --> 00:35:43,600
When an electrical circuit is made, an
almost imperceptible magnetic field is
478
00:35:43,600 --> 00:35:44,600
generated.
479
00:35:45,260 --> 00:35:49,900
Sturgeon discovered that by wrapping
copper wire around an iron core, he
480
00:35:49,900 --> 00:35:51,740
enhance and concentrate this field.
481
00:35:52,490 --> 00:35:56,610
and by switching the current on and off,
he created the world's first
482
00:35:56,610 --> 00:35:57,730
electromagnet.
483
00:36:00,330 --> 00:36:05,710
Underneath car 1101, four high -power
electromagnetic track brakes provide the
484
00:36:05,710 --> 00:36:07,790
perfect solution for emergency braking.
485
00:36:10,190 --> 00:36:16,210
To put the theory into practice, Eric is
going to repeat the experiment, this
486
00:36:16,210 --> 00:36:18,730
time with the help of the
electromagnetic brakes.
487
00:36:21,180 --> 00:36:27,000
So I'm going to try to get the car up to
as fast as speed as I can.
488
00:36:27,620 --> 00:36:28,920
Go through the switch.
489
00:36:29,920 --> 00:36:30,920
Forward.
490
00:36:33,380 --> 00:36:34,800
Passing line for 50.
491
00:36:36,120 --> 00:36:37,220
And take the car.
492
00:36:44,340 --> 00:36:48,880
All right, so you can see that from the
green flag to where I stopped, it's
493
00:36:48,880 --> 00:36:53,440
about... Half a car length, so it's
about half the length of where I stopped
494
00:36:53,440 --> 00:36:57,260
the original brake test. So it really
demonstrates just how important it is to
495
00:36:57,260 --> 00:37:00,540
have the electromagnetic track brake in
an emergency situation.
496
00:37:04,320 --> 00:37:07,560
Sturgeon's invention revolutionized the
engineering world.
497
00:37:08,720 --> 00:37:13,420
Today's modern streetcar and light rail
vehicles still use the electromagnet for
498
00:37:13,420 --> 00:37:14,420
emergency stopping.
499
00:37:14,600 --> 00:37:20,220
But beyond transit... The electromagnet
also has other uses, from MRI machines
500
00:37:20,220 --> 00:37:26,280
to cranes and computers, so it's hard to
underestimate their impact in today's
501
00:37:26,280 --> 00:37:27,280
modern world.
502
00:37:34,300 --> 00:37:39,160
From bustling urban transit systems to
the most inaccessible depths of the
503
00:37:39,160 --> 00:37:43,000
ocean, the engineers behind Triton
36002.
504
00:37:43,480 --> 00:37:47,420
will need to draw inspiration from
Sturgeon's groundbreaking
505
00:37:47,420 --> 00:37:53,240
brake technology and reimagine it to
give this record -breaking submersible a
506
00:37:53,240 --> 00:37:54,740
foolproof rescue system.
507
00:37:55,060 --> 00:37:58,080
The emergency systems on this vehicle
are extreme.
508
00:37:58,560 --> 00:37:59,840
Hopefully we never have to use them.
509
00:38:02,100 --> 00:38:07,560
19th century physicist William Sturgeon
devised the first electromagnet in 1825.
510
00:38:08,220 --> 00:38:11,520
And it still has far -reaching
applications today.
511
00:38:12,330 --> 00:38:18,510
From mass transit to medical technology
to power tool, this technology is often
512
00:38:18,510 --> 00:38:22,250
used as a fail -safe to keep people safe
around heavy machinery.
513
00:38:25,130 --> 00:38:31,110
Back on board in Hawaii, the Triton
36002 design team has taken Sturgeon's
514
00:38:31,110 --> 00:38:36,030
electromagnet and created a life -saving
piece of cutting -edge engineering.
515
00:38:37,400 --> 00:38:42,440
So what we have is two sets of roughly
40 kilogram weights, bar weights that go
516
00:38:42,440 --> 00:38:48,060
in here, and they are held onto the sub
by this magnetic release system right
517
00:38:48,060 --> 00:38:49,060
here.
518
00:38:49,200 --> 00:38:51,280
So this is in the locked position.
519
00:38:51,520 --> 00:38:56,060
If the pilot does lose power to the
submarine, the magnetic power is cut,
520
00:38:56,060 --> 00:38:58,460
will release, weights will fall out of
the bottom of the submarine.
521
00:38:58,800 --> 00:39:03,300
So the submarine will surface even
without the pilot being able to control
522
00:39:05,900 --> 00:39:11,500
As the submarine's syntactic foam keeps
it positively buoyant at all times, by
523
00:39:11,500 --> 00:39:15,600
releasing the weights, the vessel is
free to rise to the surface without the
524
00:39:15,600 --> 00:39:17,140
need for any electrical power.
525
00:39:18,240 --> 00:39:22,440
To date, we have not had any issues that
require the pilot to activate any
526
00:39:22,440 --> 00:39:25,120
systems in an emergency situation on the
submarine.
527
00:39:25,320 --> 00:39:29,640
He has completed all dives of his own
accord, come home on his own, everything
528
00:39:29,640 --> 00:39:30,680
intact, nothing released.
529
00:39:32,460 --> 00:39:36,760
The emergency systems on this vehicle
are extreme, but they're there, and
530
00:39:36,760 --> 00:39:38,080
hopefully we never have to use them.
531
00:39:41,560 --> 00:39:45,140
After two hours underwater, the training
dive is now complete.
532
00:39:46,940 --> 00:39:49,900
And Patrick and Tim are almost back at
the surface.
533
00:39:54,660 --> 00:39:58,600
Surface LF, tip 70 meters,
534
00:39:59,460 --> 00:40:01,200
heading 045.
535
00:40:02,750 --> 00:40:06,230
Okay, so now what you need to do is get
ready with your pumps and with your
536
00:40:06,230 --> 00:40:07,230
vertical thrusters.
537
00:40:10,290 --> 00:40:11,530
And then vertical up.
538
00:40:18,470 --> 00:40:19,470
Roger that.
539
00:40:19,530 --> 00:40:20,529
Clear the surface.
540
00:40:20,530 --> 00:40:21,448
Clear the surface.
541
00:40:21,450 --> 00:40:22,450
Surfacing now.
542
00:40:23,390 --> 00:40:24,390
Coming out.
543
00:40:25,330 --> 00:40:26,970
Now you can turn your vertical pump.
544
00:40:28,130 --> 00:40:31,690
Roger that. Thank you very much.
545
00:40:40,680 --> 00:40:43,520
It's a feat of engineering few thought
possible.
546
00:40:46,080 --> 00:40:49,460
I am extremely proud to be a part of
this project, a once -in -a -lifetime
547
00:40:49,460 --> 00:40:53,260
opportunity that very few of us have got
to experience, and I'm very thankful
548
00:40:53,260 --> 00:40:54,260
and proud to be here.
549
00:41:00,280 --> 00:41:06,260
By looking to great pioneers of the past
for inspiration, adapting their ideas,
550
00:41:06,900 --> 00:41:08,780
refining their design,
551
00:41:09,930 --> 00:41:12,490
And overcoming monumental challenges.
552
00:41:12,990 --> 00:41:16,490
We put our heart and soul into this
thing, and to watch it leave the
553
00:41:16,790 --> 00:41:19,630
and then to see it come back, it's an
amazing feeling.
554
00:41:19,930 --> 00:41:20,930
It's my baby.
555
00:41:22,110 --> 00:41:24,790
Engineers have constructed something
radical.
556
00:41:25,310 --> 00:41:31,710
As far as I'm concerned, the Triton
36002, or the limiting factor, is by far
557
00:41:31,710 --> 00:41:35,370
of the most significant oceanic
creations ever.
558
00:41:36,330 --> 00:41:37,410
And succeeded.
559
00:41:38,000 --> 00:41:40,940
in making the impossible possible.
560
00:41:41,900 --> 00:41:46,500
I am exceedingly proud to have been part
of this project. It has been the
561
00:41:46,500 --> 00:41:48,620
privilege of my life.
562
00:41:48,880 --> 00:41:50,780
I don't know that I could top it.
563
00:41:50,830 --> 00:41:55,380
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