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Zulu
a eyespace factory who brought you the
visionary Mars habitat design Marsha is
making the dream of living on Mars a
reality layer-by-layer in just five
weeks
a eyespace factory progressed from
isolated tests of our super-strong
polymer to an autonomously printed large
area slab our future habitat foundation
subsequently validated by NASA four
weeks later we successfully printed in
24 hours a large cylinder designed to
hold 1,200 gallons of water complete
with prefabricated wall penetrations
robotically placed and sealed on the fly
the design and engineering for Marsha
has been updated with lessons learned
from our ongoing development of this
prototype we reaffirmed the importance
of a robust foundation thermoplastics
are extruded as hot liquids which
contract as they cool causing flat
slender objects to warp into concave
shapes in order to keep warping to a
minimum Marcia's foundation will be
printed in concentric rings beginning
from the outside in contrast to full
area plates rings which shrink
predominantly in plane leaving
predictable joints that can be
backfilled without inducing shrinkage in
the overall slab with the anchors in
place a topping slab can be printed as a
final seal without the risk of geometric
distortion the tie-down clamps are now
located in the interior of the habitat
protecting hardware from the elements
and eliminating bending forces in the
slab flange another design update
integrates the sliding bearings and the
clamp into a single component greatly
reducing complexity mass and
streamlining construction due to their
high mass complexity habitat
penetrations like windows and hatches
will initially be fabricated on earth
flown to Mars and integrated into the
primary structure which is 3d printed
using local Martian resources in
addition to being designed for thermal
performance air tightness and radiation
shielding they
integrate perfectly with the printed
structure Marcia's window cross-section
is derived from the cupola of the
International Space Station which
features four panels of polycarbonate
two to hold internal pressure and two to
protect the pressure panels against
impacts and debris we have modified it
with operable louvers in-between the
redundant pressure and debris panes
magnetically controlled to allow the
crew to regulate the light entering the
interior for purposes of health and
climate control during construction
elements are placed into precise voids
left behind by the printer integration
consists of depositing a coat of
airtight but flexible sealant placing
the elements and holding until the
sealant adheres the key stone like shape
decreases the risk of an imperfect fit
by acting as a placement guide
effectively increasing construction
tolerances and ensuring a snug
wedge-like fit an inner flange
mechanically holds the elements in place
against the force of internal pressure
which becomes fully secured as printing
continues the skylight is mounted atop
the finished print and secured using
sealant and linear motorized clamps the
habitat is then pressurized in
preparation for human occupants Marsha
is located inside Donia men say it sits
in the relatively mild North
transitional climate zone that has
access to year-round sunlight a measure
that promotes psychological well-being
and makes solar power viable at 39
degrees North it harbors accessible
deposits of subsurface ice for
conversion to propellant breathable air
and potable water the site features
concentrated volcanic rock deposits
covered only by a thin layer of loose
regolith making them accessible as an
institute resource finally Cydonia sits
at 11 kilometers below mean elevation
which offers higher protection from
harmful cosmic radiation due to the
greater thickness of the atmosphere
overhead
this site provides all the assets
required for a safe and sustainable
human presence on Mars
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